A conveyor is the critical lifeline that keeps your production moving &#; just like the veins in your body. It is just as vital to know the system you&#;re purchasing will meet or exceed your requirements, that it is built for longevity and that it can withstand the environment of your operation &#; perhaps even saving an expensive retrofit afterward.
With competitive price and timely delivery, SINODA sincerely hope to be your supplier and partner.
To help, George Packard, an account manager for Multi-Conveyor, has answered the following list of questions about conveyor construction that most people may not know &#; but they should.
Of course. Multi-Conveyor can bend metal into just about any shape needed and can manufacture curves or straight sections to modify your existing line if an accurate cross-section can be provided.
Multi-Conveyor exclusively uses FDA-approved plastics for our wear and guiding materials. The type of plastic used is application specific, but low friction UHMW-PE (ultra high molecular weight polyethylene) and NOLU-S (UHMW with additional solid lubricant molded in) are commonly used to decrease chain drag friction and prolong the life of the equipment.
By default Multi-Conveyor uses standard SAE stainless steel hardware and shafting on all of its conveyors, even if they are going into a dry environment. This value-add minimizes the risk of accidentally using rustable components on sanitary projects, and it provides peace of mind that fasteners and shafting will be removed rust-free in the future should a major repair be needed.
We&#;ve listened to our customers and know how much of a pain removing and re-installing a drive or idle shaft can be. Multi-Conveyor's answer was to standardize a proactive design that allows the maintenance technician to remove the chain, unbolt the bearings from the frame, and lift the entire shaft out of the conveyor for repair or replacement. Other conveyor manufacturers simply have a hole in the side of their frames forcing the technician to remove all of the sprockets in order to slide the shaft out &#; which is time consuming and frustrating, especially on wider conveyors.
Conveyor lingo varies from company to company by individual, but some broad definitions still apply. Chain typically refers to a conveyor surface material that is positively driven and robust. Examples vary from simple #50 roller chain to tabletop chain like 882. Belts typically refer to a flexible continuous sheet material (typically with a canvas or plastic core) that can be sourced with some type of splice mechanism. They can be friction or positively driven and may require tracking. Modular plastic belts consist of a series of molded plastic blocks that are &#;bricklayed&#; to form the required width and assembled with plastic pins. There are pros and cons of each type. Multi-Conveyor will discuss the benefits of each option up front to ensure the best recommendation.
Conveyor belting and chain options are plentiful and chosen by individual application. This image shows a commonly used high-friction chain, white flush grid modular belting and standard 2-ply blue wash down belting.
Stainless steel conveyors are used in many industries such as foods, beverage liquid filling, pharmaceuticals, chemical or where corrosive resistance is required. In comparison to lower-cost painted mild steel, stainless may cost a few extra dollars, but the ROI is quickly realized in labor savings (maintenance) and maximum environmental compatibility including high heat, sanitation for agency compliance, withstanding chemical exposures, etc.
Conveyors may require features such as clean out ports, belts lifts, and easily removable carry way and return way components. Standard sanitary features should include standoffs for frame-mounted elements, sanitary supports and washdown rated power transmission components.
The industry standard is Type 304 for conveyor frames and bolt-on accessories. This metal offers broad-spectrum corrosion resistance and is cost-effective. Type 316 is another commonly used alloy that offers increased corrosion resistance in high chlorine environments.
Ground or polished continuous welds, easily removable NTR (no tool required) components, agency-approved belting, and an open design to allow greater operator access are a few. We follow industry guidelines to ensure the proper sanitary specifications are met.
Ease of routine maintenance prompted the pin-pull design for &#;no tools required&#; (NTR) quick-release conveyor belting.
Stainless steel conveyors are designed to be pressure washed or CIP (clean in place) or even simply wiped down with basic water or mild detergents. Chemical cleaners or other specific cleaning methods are at the discretion of the customer.
Viewing windows are common for operators to monitor the entire belt for debris or wear. CIP, or clean-in-place, assemblies may incorporate spray nozzles or hand valves allowing for an external water hook-up to clean the belt above and below as required.
If you want to learn more, please visit our website Modular Belt Conveyor.
Absolutely! Unique Stainless Steel MDR (Motor Driven Rollers) conveyors are available for both direct washdown and general damp duty usage. Washdown rated 24-v DC motors and controllers allow simplified installations and reduced power consumption. Multi-Conveyor can also provide a motorized drum pulley configured for plastic modular belts or urethane slider bed belt conveyors.
Stainless Steel constructed MDR is uniquely built and rated for wash down applications versus standard gravity roller. Image courtesy of Multi-Conveyor
Multi-Conveyor adds that there are two other common considerations that you should ask your conveyor manufacturer upfront:
One final piece of advice from Packard: maintain your due diligence. &#;Don&#;t let price and quick delivery take over as your focal point,&#; he says. &#;When comparing conveyor systems or bid quotes, make sure they're equivalent in construction, performance, safety, ease of maintenance and built for longevity. On the surface conveyors may appear to be fundamentally comparable. It&#;s up to you to learn the difference.&#;
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The Conveyor Belt is a very useful for handling bulk materials. When you acquire a conveyor belt of a quality Conveyor Belt Manufacturer, you can be rest assured about its durability. The practice of conveying or transmitting materials has really become quick and easy because of the Belt Conveying System. It is indeed an extremely efficient device. Heavy materials can be conveyed without any hassles. Materials like, coal, sand, grain etc. can be conveyed easily. You can procure different kinds of belt conveyors from a Belt Conveyor Supplier. For more information on the Conveyor Belt, please refer to the following informative Wikipedia link. It has comprehensive information on the belt conveyor system.
The purpose of this blog is to provide some insight on the things you must know about the Conveyor Belt. Let us look into the Top 10 thinks that you must know about it:
1. Different types of Conveyor Belts available
A wide range of belt conveyors are available. You will get to see different kinds of conveyor belts at a Conveyor Belt Supplier like chain conveyors, belt conveyors, screw conveyors, gravity conveyors, vibrating conveyors, and many more. You need to be aware about the features of the specific conveyor you want to buy. You should know how it functions, its hazards and how to keep safe as well.
2. Maximum capacity of various conveyors
Every conveyor has different capacities. Overloading of material can cause the material to fall on the sides of the conveyor. This causes the material to accumulate around your conveying system, which can damage your conveyor. Hence, never overload your conveyor.
3. Operating conveyor belt It is imperative that the conveyor belt is operated in a proper so that your task is completed in a timely manner. Therefore, it is important that you train your staff on how to operate the conveying system in a proper way. You should also make them aware about safety measures.
4. About maintenance
The amount of maintenance depends on the conveyor belt type and for what purpose it is used for. Humidity and temperature have an impact on the kind of maintenance required. A portable belt, which will have many moving parts will require more maintenance than a conveyor belt that has lesser moving parts.
5. Lifespan of the conveyor belt
The time the conveyor belt continues to remain usable depends on the kind of conditions, how it is operated and maintained.
6. Purchasing a conveyor belt
Figure out your expectations from the conveyor belt before you buy it. The belt material type is important and you need to ensure that the conveyor belt is of a reputable Belt Conveyor Manufacturer.
7. Safety precautions
While operating the belt conveying system, make sure that your staff have their safety kits on. Make sure that they wear safety glasses, gloves and a hart hat. Safety and health precautions should be followed without fail.
8. Return on investment
The return on investment of your belt conveyor system depends on its usage. You can consider factors like the number of times it is used in a year, the amount of work saved, deliver time, etc. to gauge the ROI of your conveyor system.
9. Control system
There are additional equipment required like the control unit to setup the belt system. The control system can be portable, wireless, or a modular system. Bend units are also required for the conveyor belt system.
10. Cleaning the equipment
It is important to ensure that the equipment is kept clean. In fact, keeping the system clean helps in prevention of injuries and accident. You need to ensure that there is no material jam and debris accumulation. Cleaning it regularly will prevent breakdowns and also increase the life of your system.
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