Product Description
You will get efficient and thoughtful service from TEPAI.
105 PE Foam Sheet Extrusion Machine
PE Foam Sheet Extrusion Machine is mainly used to produce EPE sheets. Using PE granule, by process of heating, melting, extruding, curing, foaming and forming to stick, tube, U type, V type and fruit net. Its main features are noise and heat insulation, cushion protection, friction avoid, water, decay and moisture resistance, good elasticity, etc. It can make 0.5-28mm sheet material. It also can produce all kinds of packing and filling materials by coating or laminating. These products are widely used to pack electron, electric equipment, arts and crafts, ceramic, lamp, computer products and furniture.
Features
PE Foam Sheet Extrusion Machine is mainly used to produce EPE sheets. Using PE granule, by process of heating, melting, extruding, curing, foaming and forming to stick, tube, U type, V type and fruit net. Its main features are noise and heat insulation, cushion protection, friction avoid, water, decay and moisture resistance, good elasticity, etc. It can make 0.5-28mm sheet material. It also can produce all kinds of packing and filling materials by coating or laminating. These products are widely used to pack electron, electric equipment, arts and crafts, ceramic, lamp, computer products and furniture.
Product Parameters
1. Screw: It is made of the top quality 38CrMnALAn azotized steel. Thermal and azotized treatment and special surface plating make the screw is with high intensity, high rigidity and long life. The screw's diameter is 105mm, length is mm (two-sect style), L/D=1: 55. This feature improves the plastifyig ability and quality of the screw.2. Cylinder: It is made of top quality 38CrMnALAn azotized steel. Thermal treatment prevents it from wearing down after long time use. The cylinder, material feeding sect and die-head are connected by flanges.3. Material-Feeding Sector: Two ends of it are connected to the cylinder and gear box. From here the raw material is sent to the extruder. The user should keep some cooling water in circulation in order to prevent the temperature arising, which will result in pastiness, agglomeration of the raw-material, and even block the material-feeding hole.4.3-phase AC motor of extruder: 3-phase AC motor is an adjustable DC motor, main power is 55KW. It is cooled by air. The main motor is connected to main screw though gear box.5. Butane Input and Butane Pump: The butane pump is a high pressure measuring pump. This pump jets the deliquesced butane into cylinder by a high-pressure of 100-150Mpa. The butane mixes with the melted LDPE in the entrance of the machine cylinder. There is a valve in the entrance of butane to insure the melted LDPE never flow backwards when the pressure in the cylinder is higher than the butane pressure. It is also to insure the production safety.6. Input of anti-shrinkage and anti-shrinkage pump: The anti-shrinkage pump send the heated anti-shrinkage into cylinder by a pressure of 10-15Mpa. The melted anti-shrinkage mixes with LDPE in the entrance of anti-shrinkage. There is a valve in the entrance part to insure the melted LDPE never flow backwards when the pressure in the cylinder is higher than the anti-shrinkage pressure. It is also to insure the production safety.7. Die-Head: Melted raw material is extruded from here. The raw material starts to foam when goes through the die-lip. The thickness of EPE sheet depends on the die-lip and pulling speed.8. Shaping drum: The thickness of EPE sheet depends on this part. So the cooling water, cooling air are provided by this part.9. Pull Roller: The sheets extended by the molding drum should be draught after entering this sector. At this time the pulling speed should be balanced in order to insure the quality of sheet. The roller diameter is 480~mm. And there is a speed-changeable motor to timing the pulling speed.
Model 90 105 120 130 150 170 200 Screw Φ(mm) 90 105 120 130 150 170 200 Screw L/D (mm) 1:55 1:55 1:55 1:55 1:55 1:55 1:55 Output(kg/h) 60-100 80-120 100-160 120-180 250 -300kg /h 300 -400kg /h 400 -600kg /h Thickness (mm) 0.5-3.5 0.5-5.5 0.5-8 1-9 2-11 2-18 4-30 Width (mm) 800- 900- 900- - - - - Foaming times 20-47 20-47 20-47 20-47 20-47 20-47 20-47 Cooling Air/ Water cooling Total Power (kw) 115 130 140 150 210 250 350 Screw rev(r/min) 20-80rpm 20-80rpm 20-80rpm 20-80rpm 20-80rpm 20-80rpm 20-80rpm Dimensions(mm) x
EXW PRICE:$45,000.00~$150,000.00
EPE extruding machine(Epe Foam Sheet Extruder), also known as epe foam extruder, epe extruders, epe extruding production line, pe foam sheet extrusion line.it is mainly used to make epe foam sheets. It melts LDPE resins and then mix it with butane, talcum powder, anti-shrinkage additive and other additives, then extrude it by the extruder and then foam it at the mould part. Later the foamed products pass the shaping circles and get the size we want, finally we roll the sheets.
If you use our EPE foam sheet extruder, you can get products with the lowest density of 14kg/m3 while some of our competitors make products with density of 20kg/m3.
Assuming that you make 16kg/m3 products with our machine while your competitors make 20kg/m3 products. To make the same one ton of material, you can get 62.5m3 of products (kg ÷ 16kg/m3) while your competitor can get only 50m3 of products. (kg ÷ 20kg/m3). In this way, you can produce 12.5m3 more of products. That means you can get more profit of 12.5m3.
Of course, you can adjust the machine to make different densities of products. You can also make the same density products as your competitors if you want.
Technical Parameter Of EPE Foam Sheet Extruder:
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EPE Foam (Expanded Polyethylene Foam)
EPE foam sheet is a degradable new type of packing material, it is flexible, shock proof so it has excellent performance of decompression and shock resistance.
Products are not only protected from damage by water, but also by chemicals, fungus and static. The superior properties of Expanded Polyethylene Foam along with its abilities to absorb a large amount of shock, give rise to it as a necessity when handling and shipping products.
EPE Foam (Expanded Polyethylene Foam) Application&#;
Packing and cushioning material for light electrical applicants and precision machine parts.
Packing and cushioning material for glass and ceramics.
Surface protective material for stainless steel product, plated product and aluminium construction material
Thermal insulating for the roof and air condition
If you want to beat your competitors in product quality and capacity, you have to use our machine. The reasons are as the following:
1.Stability.
If you use our machine, you can work continuously for 30 days and nights without stopping it. Our customers had experience of working for 35 days and nights without stopping the machine.
2. The density of the EPE products
If you use our machine, you can get products with the lowest density of 14kg/m3 while some of our competitors make products with density of 20kg/m3. Assuming that you make 16kg/m3 products with our machine while your competitors make 20kg/m3 products.
3. Low failure rate.
All the electrical parts of our machine are international famous brands. Their quality and performance are more reliable.
4. Easy operation.
Our machines have been tested by many customers and have been improved many times according to many customers&#; feedback. The operation of our machine is more and more practical and easier and easier. We are the manufacturer in China that specially makes epe machine only and we are the leader of Chinese EPE foam machinery industry.
5. Professional service team.
We have engineers and technicians who engaged in the overseas installation and technical training. We also have conscientious salesperson and engineers who can give you the timely and best after-sale service.
The company is the world’s best 700ml bottle blow molding machine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.