Cut further, faster by selecting the right diamond blade for your cutting application. The best way to stay efficient on your job site is by minimizing downtime. If you have to stop and change your diamond blade every few cuts, you lose a lot of valuable time. Selecting the right diamond blade is crucial for several reasons, and it can significantly impact the efficiency, cost-effectiveness, and overall success of the project. Taking the time to understand the specific requirements of your project and choosing the appropriate diamond blade can make a significant difference in overall project success.
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Diamond blades are made with different levels of bonded segments, ranging from soft to hard. To get the most out of your diamond blade, the segment and blade should be matched to the material it will cut. Being able to identify the type of material to be cut and the aggregate of the material can extend the life of your diamond blade drastically.
If you are cutting hard material like granite, stone, or brick, you want a softer-bonded blade like our Ol' Blue Blade. If you are cutting softer material like asphalt or concrete, you want a harder-bonded blade like our Boss Blade
Understand that the horsepower you are cutting with impacts the productivity and longevity of your diamond blade. The size of the blade should match the saw&#;s maximum horsepower. Cutting with a saw that runs too fast can cause the diamond blade to glaze over and get too hot. Cutting with a saw that runs too slow greatly affects the productivity and effectiveness of your diamond blade.
Knowing how deep you need to cut before selecting your diamond blade allows for a more precise and accurate cut. The maximum cutting depth of a blade depends on the saw type and the saw&#;s components. Blade guards and motor housings can decrease the maximum depth of cut you can make with a blade. Check out our Diamond Blade Cutting Depths Gude for an overview of your maximum depth of cut based on saw type and blade diameter.
Knowing whether you need to use water with your diamond blade is important when selecting a blade. Any blades that are designed to cut wet MUST be used with water, while blades that are designed to cut dry can be used to cut both wet and dry.
Wet cutting is one of the most effective ways to cut concrete, masonry, stone, or even asphalt. Dust exposure is kept to a minimum and your diamond blade is less likely to overheat. The key is using the right amount of water. The slurry should almost have a chocolate milk consistency to it.
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A diamond blade's life depends on many different variables. One key factor of a diamond blade's life is the quality of the diamond blade. Diamond blades have different concentrations and quality of diamonds within the segments. A blade with a higher concentration and quality of diamonds will perform better and last longer.
Another factor is the blade specs. Make sure that your blade's segments are designed for the aggregate you are cutting. Cutting a hard material like old concrete will need a softer bonded segment on the blade than one used when cutting a more abrasive material like asphalt. A harder material requires more diamonds to be exposed in the segment. Soft bonded segments allow the diamonds to rise to the top to be exposed and grind away the material quickly. You could use a blade designed for hard material for asphalt, it will cut fast, but the diamond blade won't last long.
The type of saw that is being used also makes a difference in the life of your blade. A saw with a higher RPM will wear a blade faster than a saw with a low RPM.
The saw operator plays a big role in the longevity of the blade. Applying too much pressure on the blade tends to wear the segments down faster than someone applying minimal pressure.
1) Use a wet blade only when wet cutting
2) Don't bury the blade, let the saw cut by itself.
3) Make sure the blade is installed correctly
If you're in the market for diamond sawblades, you may occasionally need some advice on exactly what you need, why these are the best choice, and where you should get them. It's important to first realize how essential it is to look for quality diamond blade manufacturer, so that you know you're getting a machine that will do exactly what you need. It's so much better to go with a company that understands the importance of quality work in a high-tech, professional setting, has an amazing customer service department, and provides quick turn-around for all products and tools. But what comes next?
Diamond blade saws are more than capable of cutting a variety of materials, so begin by thinking about your needs. For instance, do you want a saw that will work with different things or one that works best with something specific, such as stone or granite. Remember, a diamond cutting disc is excellent for cutting concrete and asphalt of all kinds, marble, ceramic, bricks, granite, carbide, quartz, optic materials, fiberglass, and many metals. With such far-reaching possibilities, diamond blades are the go-to choice in aerospace and medical engineering, construction, certain types of masonry, and stonework for statuary and memorials.
Next, remember that there's a difference between dry and wet cutting. Diamond blades grind the materials they go up against, they don't cut in the traditional sense. Grinding creates smoother, cleaner lines, so diamond saws chip far less and they're easier to control. However, with certain materials, the grinding does lead to dust. That's why those who work with stone, granite, concrete, and marble, especially, often prefer a wet cut. For work that demands a flawless finish, this is definitely one of the biggest benefits to consider.
One of the best reasons to buy diamond blades is because they're so long-lasting. The initial cost is a worth it, especially when you consider every aspect, such as the overall horsepower of the machine you intend to use, the diameters and hole sizes of the blades you choose, and the height and thickness of the segments in which you're interested. If you detail out exactly what you will need, you'll have a quality piece of equipment that you can easily use for years.
Above all, make sure you understand that you need to go with a reputable diamond blade manufacturer who knows what it's doing and does it well. A company that stands by the products it produces will always serve you better. Get a quote now
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