A grinding wheel is an abrasive cutting tool used in machinery operations across various industries to cut, slice, or refine extremely hard materials. Comprised of a bond and superabrasive, grinding wheels contain thousands of grain parts with multiple cutting edges to seamlessly shape a workpiece.
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A grinding wheel with the proper bond, abrasive, and core material will sharpen itself on an ongoing basis. This process extends the life of the wheel, positively impacting the productivity and profitability of operational machinery.
However, selecting the optimal grinding wheel for your application requires considerations that may impact the long-term success of your operations. Here&#;s what you need to know and consider as you search for a wheel for a specific project or when looking for a new vendor for your large-scale business.
As a custom-made product, the cost of a superabrasive grinding wheel can vary greatly from one design and application to the next. People may shy away from custom products because they think one of two things: it&#;s going to cost a lot more or it&#;s going to take a long time to complete. While that may be partially true on the surface, that&#;s not the whole picture.
In this article, we&#;re going to take a look at some of the factors that will help you assess the &#;total cost&#; of custom grinding products, which includes both what the product is and the value it provides over time. When taking everything into account, our clients often find that the custom grinding product that appeared to be too expensive actually has a return on investment that quickly pays for itself.
Here are 4 advantages to purchasing custom superabrasive grinding wheels from Continental Diamond Tool so you can weigh their value long-term:
With the right custom grinding wheel, customers have reported upwards of a 70% improvement in efficiency from conventional wheels. Our engineers work with you to reduce cycle times, maximize removal rates, minimize maintenance requirements, decrease material damage, and improve productivity wherever possible.
During the design phase, we can run simulations from our facility or travel to yours. We frequently visit customers to learn their machinery, materials, and processes so we can design a better grinding wheel that works for what they need. Some of our product options can be incorporated into lights out production which can be an even great boost to your company&#;s overall efficiency.
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With each tool custom designed for your unique application, you get productivity out of your grinding wheel that you&#;ve likely never seen before. When you factor in these benefits, ROI skyrockets.
Conventional wheels off the assembly line will never match the quality of custom grinding wheels from an experienced manufacturer. Custom grinding wheel manufacturers generally do not cut corners like you see with commodity products. At CDT, we use the best quality materials because it&#;s in our best interest to maintain longterm relationships with customers and the superiority of our products.
Experience can also be a factor with quality. Even within the industry of custom superabrasives, inexperienced engineers can cost you in development time, troubleshooting hassles, and subpar products. At CDT, we have almost 50 years of experience in old and new grinding technologies. And we&#;re always updating our quality control systems with state-of-the-art precision testing equipment to make sure you are getting the most efficiency from your custom grinding wheel investment.
Superabrasive grinding wheels are made from natural diamond, manmade diamond, and CBN &#;some of the strongest materials known to man. Conventional abrasives are made from materials like aluminum oxide and silicon carbide &#; much softer materials that break down more quickly. Depending on your application, a more durable product that you don&#;t have to replace as often may actually be a better investment.
Additionally, we have options with some of our superabrasive products where we can recommend dressing tools and even refinishing or replating services that can make your grinding wheels last even longer.
You may be wondering how great service actually saves you money. First, the customer service team at Continental Diamond Tool provides free quotes, product selection and design assistance. You don&#;t have to research and guess what you need. A specialist will provide product recommendations and a competitive quote for you for free.
Second, a company like CDT whom you have a personal relationship with will do everything they can to help. For example, we know that waiting on a grinding wheel order can be painful for your company&#;s productivity and bottom line. Delays may throw off your production calendar and anger customers. That is why we&#;ve taken measures &#; like stocking an extensive inventory of raw materials &#; so we can deliver your order faster than others in the industry. Additionally, once your product has been developed, a reorder can be produced and shipped much faster.
Third, service doesn&#;t stop at the sale. While some big name custom superabrasive and conventional wheel manufacturers have cut corners in service for better bottom lines, CDT has remained true to our founding principles. Does your grinding wheel supplier train your team on installation and maintenance? Will they come to your facility to review your machinery and processes to make sure your grinding wheel is optimized for peak performance? Do they notify you when new technology becomes available that could make your processes even more efficient? At CDT, our personal sales team and tech support are here to help you overcome the obstacles to increased productivity and success.
Learn more about superabrasives and how they differ from conventional grinding wheels in this video:
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