Benefits of Using an Industrial Metal Shredder - PROKATO

13 May.,2024

 

Benefits of Using an Industrial Metal Shredder - PROKATO

An industrial metal shredder is a machine which is used to break down scrapped metal into small pieces with mixed variety of thickness. The thinner tin plates and other light weight scrap will need a less powerful shredder than a Industrial metal shredder for high capacity. The process of destroying scrap metal has many advantages, and you need to do it. They are many ways of destroying scrap metal that industries use. Several companies are recycling waste. You will find various equipment that can be used to destroy waste. The industrial metal shredder is the better option since they are available at an affordable cost.

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The use of industrial metal shredder in industries comes with a variety of advantages. You will find destroying scrap metal better for the process of reusing. The services that industrial metal shredder offer are very effective to most firms. Firms need to be enlightened on the advantages of using a metal shredder for them to make a reasonable selection. You can have an idea on the benefits of industrial metal shredder since the information in this article explains them. You need to read the information below if you doubt the benefit of using an industrial metal shredder to destroy scrap metal. The following are a few advantages of this industrial metal shredder.

The first benefit of using industrial metal shredder is increasing ease in handling scrap metal. They are hardship in handling scrap metal due to the huge parts that are disposed of. The huge pard occupy vast space which is not profitable. To store other items, you need enough space. The need for using industrial metal shredder arises during this time. Know more about Industrial Metal Shredder here!

You will find it easy handling scrap metal since using industrial metal shredder reduces the huge parts to a smaller and reasonable size. The worker you need to have will reduce due to the manageable scrap metal. You can save on some things which exceed your expectation. You need to use an industrial metal shredder to ensure you enjoy the benefit.

It is also advantageous to use industrial metal shredder since you make the melting process simpler. Scrap metal is mostly melted for the recycling process to start. It is a difficult task to melt scrap metal without reducing the size. You will need to use too much effort. Using industrial metal shredder will assist you to get the size that will not make your task harder. The remelting process will be much better, and this is advantageous.

Using industrial metal shredder is also beneficial since you get to eliminate any contaminates from the scrap metal. Scrap metal in its original size will be challenging to remove the unwanted parts. Using industrial metal shredder helps you improve the quality of scrap metal. When the parts that are not required are gotten rid of after shredding, the quality increases.

Ultimate Guide to Aluminum Shredders: Types, Applications

Introduction

Aluminum shredders are machines specifically designed to break down highly recyclable metal materials such as aluminum into smaller pieces or particles. Using aluminum shredding machines makes it easier for aluminum scrap to be processed and melted down for reuse in the production of new aluminum products.

Types and applications of aluminum shredders

According to the number of axes, aluminum shredder machines can be divided into: single shaft aluminum shredder, double shaft aluminum shredder, four shaft aluminum shredder.

Single-shaft aluminum shredder

Single-shaft aluminum shredders are designed to process aluminum extrusions, lightweight scrap metal and general production scrap. These shredders use a single rotor to shred aluminum scrap before preparing it for further separation and sorting. The design typically includes an easily removable grid that helps create high density and uniformly sized scrap aluminum.

Application of Single-shaft aluminum shredder

  • Single-shaft shredders can be used to shred aluminum production waste such as offcuts, offcuts and scrap parts.
  • Single-shaft shredders can effectively process aluminum cans in beverage containers.

Dual-shaft aluminum shredder

Dual-shaft aluminum shredders feature two counter-rotating shafts to effectively shred aluminum materials. These machines are known for their high torque and low speed, which minimizes heat and dust generation.

Application of Dual-shaft aluminum shredders

  • The dual-shaft shredder is suitable for shredding aluminum-containing electronic waste, including computers, laptops, mobile phones, radiator and other electronic equipment.
  • Aluminum rims in tires can be shredded with a dual-shaft shredder.
  • Aluminum-containing industrial waste, such as packaging materials, scrap from manufacturing processes and discarded machinery parts, can be shredded effectively using a twin-shaft shredder.
  • Twin-shaft shredders with high torque and low speed capabilities are also effective at processing aluminum-containing mixed material waste streams such as municipal solid waste and construction waste.

Four shaft aluminum shredder

The four-shaft shredder for aluminum is equipped with two additional cutting rotors to provide finer shredding of scrap aluminum. This type is particularly useful for materials that are difficult to shred with a single-shaft or dual-shaft shredder.

Application of Four shaft aluminum shredder

  • Four shaft shredders are ideal for shredding plastic-aluminum composite materials commonly found in packaging, such as Tetra Pak cartons and laminated packaging films.
  • Complex e-waste containing aluminum, such as circuit boards, heat sinks and casings, can be finely shredded using a four-shaft shredder to recover valuable materials.
  • Four shredder aluminum shredder can also shred aluminum foil, pallets and other metal packaging materials.

Divided according to size, it can be divided into: small aluminum and heavy duty aluminum shredder.

Small aluminum shredders

Small aluminum shredders are compact machines designed for small batch shredding tasks. These shredders are ideal for small recycling facilities or specific processes where space is limited and aluminum scrap volumes are relatively small.

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Application of Small aluminum shredder

  • The small aluminum shredder is suitable for shredding office waste containing aluminum, such as paper documents or packaging materials with aluminum foil.
  • Small aluminum shredders can be used in small businesses to shred aluminum cans, aluminum foil, and other recyclable materials.

Heavy duty aluminum shredder

Heavy-duty aluminum shredders are rugged machines designed to handle large quantities of aluminum or large aluminum waste. They are able to process bulk aluminum materials such as automotive parts, large containers and other large quantities of aluminum scrap.

Application of Heavy duty aluminum shredder

  • Heavy-duty aluminum shredders excel at processing large aluminum automotive parts such as engine blocks, cylinder heads, and transmission cases.
  • Large aluminum containers, barrels and barrels can be effectively shredded using a heavy-duty shredder to facilitate recycling and material recovery.
  • Heavy-duty shredders are commonly used in scrap metal yards to process bulk aluminum scrap collected from a variety of sources, including demolition sites and manufacturing plants.
  • Aluminum scrap generated in industrial settings, such as from manufacturing workshops and metal processing plants, can be effectively shredded for recycling using heavy equipment.

Why aluminum shredder machine is necessary for recycling?

Aluminum shredders are essential tools in the recycling process for several reasons:

1. Size Reduction: Aluminum shredders break down large pieces of aluminum (such as car parts or construction materials) into smaller, more manageable pieces. This makes it easier to handle during subsequent processing steps.

2. Increased Surface Area: Shredding increases the surface area of the aluminum material, which facilitates more efficient melting or further processing. This enhanced surface area allows for better heat transfer during melting. 

3. Separation of Contaminants: Aluminum shredder machines can help separate aluminum from contaminants such as coatings, paints, or other materials that may be present on aluminum scrap. This is important because contaminants can affect the quality of the recycled aluminum and may pose safety risks during melting.

4. Economic Efficiency: By shredding aluminum scrap into smaller pieces, less energy is required during subsequent processing steps such as melting, which reduces processing costs.

What can aluminum be used for after it is recycled and shredded?

Shredded aluminum generates $1 billion in revenue annually for various industries due to its ability to be recycled and reused in multiple applications without losing quality. Here are some common uses for recycled aluminum:

Packaging materials

Recycled aluminum can be used to produce new aluminum cans, foil and other packaging materials, making it one of the most common and efficient forms of aluminum recycling. Used beverage containers are the largest component of processed aluminum scrap.

Transportation parts

Because aluminum is lightweight and strong, it is used in the manufacture of components for cars, trucks, airplanes and other transportation vehicles. For example, the automotive industry uses recycled aluminum to make components such as engine parts, panels and frames.

Building materials

Recycled aluminum can be used to produce building materials such as window frames, roofing, siding and structural components.

Electronic

Aluminum is used in the production of electronics due to its electrical conductivity and heat dissipation properties. Recycled aluminum can be used to make electronic components, housings, power transmission cables and conductors, radiators, and more.

Aluminum’s versatility and its unlimited recyclability make it a valuable resource for multiple industries. The process of recycling aluminum typically involves sorting, shredding, cleaning, melting, and then forming it into ingots or other shapes suitable for manufacturing. This cycle not only benefits the environment by conserving energy and reducing greenhouse gas emissions but also promotes economic growth through job creation and material sales.

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