Setting Standards for Fittings
The American Society of Mechanical Engineers /American National Standards Institute (ASME/ANSI) recognized the importance of reliable guidelines and were the first to create a set of performance standards for valves, flanges, and fittings in . The American Water Works Association determined the ANSI/ASME pressure ratings were too conservative when used with water.
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Through testing, they determined Ductile Iron fittings with dimensions conforming to ANSI/ASME B16.1 Class 125 could be rated at 250 psi. The AWWA C110 applies to Ductile Iron and gray iron flanges and fittings ONLY. If you see a specification that calls out ANSI/ASME B16.1 then you better be careful.
Yes, AMSE B16.1 covers the class 250 flange, but this also covers the Class 125 flange, which has the same facing and drilling pattern as AWWA C110. This standard only refers to the Class 125 flange. The difference in Class 250 Flanges (sometimes referred to as EH-extra heavy) is:
- They are costlier.
- They use special bolts.
- They have a more extended center to face dimension.
- They have a larger bolt circle.
- They have a thicker flange.
- They could have a .06 inch raised face.
- They will very likely have a longer lead time.
As these standards are designed for cold water service, their pressure ratings are higher than ASME/ANSI ratings for a fitting of similar size and material. These higher ratings are in place because ASME/ANSI fittings are expected to deal with more hazardous service situations such as steam! The Class 250 flange is an ANSI /ASME specification, not an AWWA, and it means the joint can withstand 250 psi at 373 degrees Fahrenheit. Incidentally, you will not find AWWA C110 grey iron fittings being made or sold routinely in the United States.
Flanged end connection as ASME B16.1 Class 125 / Class 250
ASME B16.1 Class 125 / Class 250 is to rule gray iron pipe flanges and flanged fittings. In
Class 125 / Class 250 is to rule gray iron pipe flanges and flanged fittings. In fire fighting valve design and production, valve body is ductile iron material but valve flange could take this standard achieving connection successfully.
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Flanged as B16.1 Class 125 is widely used in American standard fire valve production and installation.
Available size of Class 125
Size
Flange dimension (mm)
Bolting
D
C (min)
D1 (PCD)
D. of bolt hole
Bolt no.
Bolt size
2" / DN50 / 60.3mm
152
16.0
120.7
3/4"
4
5/8"
2-1/2" / DN65 / 73.0mm
178
17.5
139.7
3/4"
4
5/8"
3" / DN80 / 88.9mm
191
19.1
152.4
3/4"
4
5/8"
4" / DN100 / 114.3mm
229
19.1
190.5
3/4"
8
5/8"
5" / DN125 / 141.3mm
254
19.1
215.9
7/8"
8
3/4"
6" / DN150 / 168.3mm
279
19.1
241.3
7/8"
8
3/4"
8" / DN200 / 219.1mm
343
22.2
298.5
7/8"
8
3/4"
10" / DN250 / 273.0mm
406
23.8
362
1"
12
7/8"
12" / DN300 / 323.8mm
483
25.4
431.8
1"
12
7/8"
14" / DN350 / 355.6mm
533
25.4
476.3
1-1/8"
12
1"
16" / DN400 / 406.4mm
597
25.4
539.8
1-1/8"
16
1"
18" / DN450 / 457mm
635
25.4
577.9
1-1/4"
16
1-1/8"
20" / DN500 / 508mm
699
28.6
635
1-1/4"
20
1-1/8"
24" / DN600 / 610mm
813
30.1
749.3
1-3/8"
20
1-1/4"
Note:
1. For flange diameter, it follows table I-9 of ASME B16.1 and are multiplied by 25.4 to get SI unit.
2. For flange thickness, it follows AWWA C515, not as ASME B16.1.
3. For flange facing, it is flat faced and finished in accordance with MSS SP-6.
Available size of Class 250
Compared with B16.1 Class 125, Class 250 flange will be bigger and thicker in order to bear bigger pressure.
Size
Flange dimension (mm)
Bolting
D
C (min)
D1 (PCD)
D. of bolt hole
Bolt no.
Bolt size
2" / DN50 / 60.3mm
165
22.4
127.0
3/4"
8
5/8"
2-1/2" / DN65 / 73.0mm
191
25.4
149.2
7/8"
8
3/4"
3" / DN80 / 88.9mm
210
28.4
168.3
7/8"
8
3/4"
4" / DN100 / 114.3mm
254
31.8
200.0
7/8"
8
3/4"
5" / DN125 / 141.3mm
279
35.1
235.0
7/8"
8
3/4"
6" / DN150 / 168.3mm
318
36.6
269.9
7/8"
12
3/4"
8" / DN200 / 219.1mm
381
41.1
330.2
1-1/8"
12
7/8"
10" / DN250 / 273.0mm
445
47.8
387.4
1-1/4"
16
1"
12" / DN300 / 323.8mm
521
50.8
450.8
1-1/4"
16
1-1/8"
14" / DN350 / 355.6mm
584
53.8
514.4
1-3/8"
20
1-1/8"
16" / DN400 / 406.4mm
648
57.2
571.5
1-3/8"
20
1-1/4"
18" / DN450 / 457mm
711
60.5
628.6
1-3/8"
24
1-1/4"
20" / DN500 / 508mm
775
63.5
685.8
1-3/8"
24
1-1/4"
24" / DN600 / 610mm
914
69.9
812.8
1-5/8"
24
1-1/2"
Note:
1. For flange diameter and thickness, they follow table I-2 of ASME B16.1 and are multiplied by 25.4 to get SI unit.
2. For flange facing, it is 2 mm (0.06 inch) raised face and finished in accordance with MSS SP-6.
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