What is H Beam Fabrication Machine ?
What is H Beam Fabrication Machine ?
PEB H Beam Fabrication machine is used to convert or fabricate H Beams from individual Plates. As the whole welding is done in H &#; configuration. It is so called H Beam Fabrication Line.
How to Fabricate H Beams from Plate
H Beams can be Fabricated from precut lengthy plates called Flange Plates & Web Plates. These Flange & Web plates required are precut from standard available steel plates of industrial stock sizes by either shearing or Plasma / Oxy Fuel Cutting process.
The Pre Cut Flange & Web Plates are loaded on to the inlet conveyor for further Beam Fabrication processes. The plates are fed to the &#;H Beam Tack welding station&#; for doing single point entry level tacking between the 2 Flanges & the Web to form an H configuration. Our H Beam Tack Welder is employed with necessary hydraulic fit-up cylinders which can help the operator in forming the H Beam with enormous ease. We can also provide the necessary auto adjustment Web lifting arrangement with Digital readout to know the exact position of the Web with respect to the Flanges before the Weld tacking process. The Weld tacking is done manually by the operator using Mig Welding hand torch.
The Tacked H Beam is then transferred to the Main Welding Station called the &#;Pull Through Welding Machine / Station&#; (PTW Machine). The Pull Through Welder is the heart of the entire H Beam Fabrication line. The H Beam which is only tacked at 2 pints at the entry only till this stage is positioned inside the PTW Machine with the help of the Inlet Conveyor modules. The Pull Through Welding System is equipped with the following major modules built to serve specific purposes.
List of Modules used in H Beam Welding Line
Inlet Conveyor Module.
Outlet Conveyor Module.
Web Lifting Unit.
Main Beam Clamping Cylinders.
Main Frame Up / Down Unit.
Fixed Side Pull Through Drive Unit.
Moving Side Pull Through Drive Unit.
LH & RH Torch Positioning slides along with Twin Wire SAW Torch.
Beam Warpage control mechanism.
Flux Storage Tank with heaters.
Flux Recovery Unit.
Submerged Arc Welding Power Sources.
Electric Control & Operator Control Panel with Touch screen.
Hydraulic Power Pack.
Over-Head platform for housing various machine accessories.
With the help of the above machine configuration / modules, the tacked H beam is converted in to full Welded H Beam while the beam Pulls Through the Machine. The H Beams are fabricated / welded with Twin Wire Submerged Arc Welding Process which allows larger Weld deposition than conventional MIG Welding or single wire SAW process. Depending on the Thickness of the Web & Flange of the beam, various other advanced Welding processes can be employed to convert the single point tacked Beam to a fully Welded H Beam.
Various Parameters governing the Weld Quality and Fillet Sizes such as Welding Current, Voltage, Beam Traverse speed, are controlled by the PLC Controlled System.
Primo also offers the above Pull Through Beam Welding Systems in different configurations along with other accessory equipment accordingly to suit the requirement of the Customers in Steel Beam fabrication industry.
List of Accessory Units for PEB Industry
Plate Seamers / Splice Welding Equipment.
CNC Plate Drilling machine for Web & Flange hole drilling,
CNC H-Beam Drilling &#; 3 Spindle / 1 Spindle options
Beam Flipping Device.
Beam cross Transfer Device.
Beam Straightening Machine.
Customized length of Conveyor modules
Plasma & Oxyfuel Cutting Machines along with strip cutting heads.
Flange & Web Plate Strip cutting machine.
Why Choose PRIMO amidst competitors
&#;PRIMO&#; is a World Leader in manufacturing & supplying of H Beam Welding System across the Globe. We are in the Welding Automation business since and we have manufactured and exported beam welding lines since then, and till date we have installed 400+ Beam Welding Lines overseas and in India. 25 + years of core industry exposure makes us believe we are the best in the industry when it comes to Beam Welding Automation solutions.
PRIMO is the first Indian Welding Automation company to manufacture and supply Beam Fabrication Machine to elite band of customers. PRIMO has made several first time achievements when it comes to Machine upgradation features. Hence we have got a long list of satisfied customers who choses to upgrade or buy more latest Beam fabrication machinery from us. We understand A to Z requirement of Beam Fabrication industry.
H beam welding machine is also known as PEB Flange Welding line. Primo is a renowned specialist in making Flange welding line for PEB industries.
We are a one stop solution provider for Beam Welding offering complete turnkey solutions, for Pre- Engineered building applications. Automation helps in not only deskilling, it results in low rework( especially in flange & web assembly).
PRIMO has got a strong foothold in Southeast Asia, Middle East & African market. We have catered to almost all the major Structural PEB giants in the market to meet their Project demands.
Our H Beam Welding is configured to Weld and Produce beams in H format or Horizontal format. When you buy a Beam Welding machine from Primo, you can be assured that your investment is on a most Up to date, Flexible, Scalable, Reliable & Proven machine design.
Most of our customers are using our machines for producing more than Tons per month production, which speaks volumes about our machines, their Capability and Reliability.
PRODUCT SPECIFICATIONS :
FEATURES
BRIEF MACHINE SPECIFICATION
Weld Process Type
Submerged Arc Welding for fabricating Steel Beams
Horizontal Beam Welding configuration
Model Name/Number
ABW Series
ABW-, ABW-, ABW-, ABW-, ABW-
Usage / Application
Pre Engineered Beam Fabrication
Plate to Beam Conversion
Structural Beam Welding
Automatic SAW Beam Welding
High Rise Beam Welding Fabrication
Railway Beam Fabrication / welding
Crane Beam Welding
Trailer beam Welding
Box Beam Welding
Curved Beam Welding
Architectural Beam Welding
Tapered rafter beam welding
Machine Controls / Features
Standard Features :
Only entry Tacking is required. No full tacking needed.
Automatic aligning of beams inside Pull Thru Welder.
Highly Precise Machine Controls such as Hydraulic Beam Clamping, Positioning and Pull Thru Beam transfer,
PLC Controlled Machine, Touch Screen HMI.
Advanced Single Window Parameterization / Recipe function for control of Welding Current, Beam Pull Thru Speed, Inlet & Outlet Conveyor speed & any other important parameters.
Machine Modules
Standard Options :
Plate Seamer or Splice Welder
Beam Assembly and Tack Welder
Pull Thru Welder &#; Main Welding machine
Conveyor Modules for inlet and Outlet Beam Transfer
Optional Modules Offered :
PRIMO can offer complete Material Handling systems for Beam Maneuvering such as
Beam Flipping Device
Beam Cross Transfer Device
Beam Straightening Machine
Welding Current Range
100 to 750 Amps, Adapted to suit various thicknesses of beams
Automation Grade
Fully Automatic / Semi Automatic
Special Application Welding
Please discuss with our Sales / Technical team about your exact requirement to offer our Best available Beam Welding Automation Solutions.
PEB H Beam Fabrication machine is used to convert or fabricate H Beams from individual Plates. As the whole welding is done in H &#; configuration. It is so called H Beam Fabrication Line.
How to Fabricate H Beams from Plate
H Beams can be Fabricated from precut lengthy plates called Flange Plates & Web Plates. These Flange & Web plates required are precut from standard available steel plates of industrial stock sizes by either shearing or Plasma / Oxy Fuel Cutting process.
The Pre Cut Flange & Web Plates are loaded on to the inlet conveyor for further Beam Fabrication processes. The plates are fed to the &#;H Beam Tack welding station&#; for doing single point entry level tacking between the 2 Flanges & the Web to form an H configuration. Our H Beam Tack Welder is employed with necessary hydraulic fit-up cylinders which can help the operator in forming the H Beam with enormous ease. We can also provide the necessary auto adjustment Web lifting arrangement with Digital readout to know the exact position of the Web with respect to the Flanges before the Weld tacking process. The Weld tacking is done manually by the operator using Mig Welding hand torch.
The Tacked H Beam is then transferred to the Main Welding Station called the &#;Pull Through Welding Machine / Station&#; (PTW Machine). The Pull Through Welder is the heart of the entire H Beam Fabrication line. The H Beam which is only tacked at 2 pints at the entry only till this stage is positioned inside the PTW Machine with the help of the Inlet Conveyor modules. The Pull Through Welding System is equipped with the following major modules built to serve specific purposes.
List of Modules used in H Beam Welding Line
Inlet Conveyor Module.
Outlet Conveyor Module.
Web Lifting Unit.
Main Beam Clamping Cylinders.
Main Frame Up / Down Unit.
Fixed Side Pull Through Drive Unit.
Moving Side Pull Through Drive Unit.
LH & RH Torch Positioning slides along with Twin Wire SAW Torch.
Beam Warpage control mechanism.
Flux Storage Tank with heaters.
Flux Recovery Unit.
Submerged Arc Welding Power Sources.
Electric Control & Operator Control Panel with Touch screen.
Hydraulic Power Pack.
Over-Head platform for housing various machine accessories.
With the help of the above machine configuration / modules, the tacked H beam is converted in to full Welded H Beam while the beam Pulls Through the Machine. The H Beams are fabricated / welded with Twin Wire Submerged Arc Welding Process which allows larger Weld deposition than conventional MIG Welding or single wire SAW process. Depending on the Thickness of the Web & Flange of the beam, various other advanced Welding processes can be employed to convert the single point tacked Beam to a fully Welded H Beam.
Various Parameters governing the Weld Quality and Fillet Sizes such as Welding Current, Voltage, Beam Traverse speed, are controlled by the PLC Controlled System.
Primo also offers the above Pull Through Beam Welding Systems in different configurations along with other accessory equipment accordingly to suit the requirement of the Customers in Steel Beam fabrication industry.
List of Accessory Units for PEB Industry
Plate Seamers / Splice Welding Equipment.
CNC Plate Drilling machine for Web & Flange hole drilling,
CNC H-Beam Drilling &#; 3 Spindle / 1 Spindle options
Beam Flipping Device.
Beam cross Transfer Device.
Beam Straightening Machine.
Customized length of Conveyor modules
Plasma & Oxyfuel Cutting Machines along with strip cutting heads.
Flange & Web Plate Strip cutting machine.
Why Choose PRIMO amidst competitors
&#;PRIMO&#; is a World Leader in manufacturing & supplying of H Beam Welding System across the Globe. We are in the Welding Automation business since and we have manufactured and exported beam welding lines since then, and till date we have installed 400+ Beam Welding Lines overseas and in India. 25 + years of core industry exposure makes us believe we are the best in the industry when it comes to Beam Welding Automation solutions.
PRIMO is the first Indian Welding Automation company to manufacture and supply Beam Fabrication Machine to elite band of customers. PRIMO has made several first time achievements when it comes to Machine upgradation features. Hence we have got a long list of satisfied customers who choses to upgrade or buy more latest Beam fabrication machinery from us. We understand A to Z requirement of Beam Fabrication industry.
H beam welding machine is also known as PEB Flange Welding line. Primo is a renowned specialist in making Flange welding line for PEB industries.
We are a one stop solution provider for Beam Welding offering complete turnkey solutions, for Pre- Engineered building applications. Automation helps in not only deskilling, it results in low rework( especially in flange & web assembly).
PRIMO has got a strong foothold in Southeast Asia, Middle East & African market. We have catered to almost all the major Structural PEB giants in the market to meet their Project demands.
Our H Beam Welding is configured to Weld and Produce beams in H format or Horizontal format. When you buy a Beam Welding machine from Primo, you can be assured that your investment is on a most Up to date, Flexible, Scalable, Reliable & Proven machine design.
Most of our customers are using our machines for producing more than Tons per month production, which speaks volumes about our machines, their Capability and Reliability.
PRODUCT SPECIFICATIONS :
The company is the world’s best Pipe Welding Rotator supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
FEATURES
BRIEF MACHINE SPECIFICATION
Weld Process Type
Submerged Arc Welding for fabricating Steel Beams
Horizontal Beam Welding configuration
Model Name/Number
ABW Series
ABW-, ABW-, ABW-, ABW-, ABW-
Usage / Application
Pre Engineered Beam Fabrication
Plate to Beam Conversion
Structural Beam Welding
Automatic SAW Beam Welding
High Rise Beam Welding Fabrication
Railway Beam Fabrication / welding
Crane Beam Welding
Trailer beam Welding
Box Beam Welding
Curved Beam Welding
Architectural Beam Welding
Tapered rafter beam welding
Machine Controls / Features
Standard Features :
Only entry Tacking is required. No full tacking needed.
Automatic aligning of beams inside Pull Thru Welder.
Highly Precise Machine Controls such as Hydraulic Beam Clamping, Positioning and Pull Thru Beam transfer,
PLC Controlled Machine, Touch Screen HMI.
Advanced Single Window Parameterization / Recipe function for control of Welding Current, Beam Pull Thru Speed, Inlet & Outlet Conveyor speed & any other important parameters.
Machine Modules
Standard Options :
Plate Seamer or Splice Welder
Beam Assembly and Tack Welder
Pull Thru Welder &#; Main Welding machine
Conveyor Modules for inlet and Outlet Beam Transfer
Optional Modules Offered :
PRIMO can offer complete Material Handling systems for Beam Maneuvering such as
Beam Flipping Device
Beam Cross Transfer Device
Beam Straightening Machine
Welding Current Range
100 to 750 Amps, Adapted to suit various thicknesses of beams
Automation Grade
Fully Automatic / Semi Automatic
Special Application Welding
Please discuss with our Sales / Technical team about your exact requirement to offer our Best available Beam Welding Automation Solutions.
For more Rotating Type Welding Positionerinformation, please contact us. We will provide professional answers.