How and why you should use a Wave Spring for Bearing ...

06 May.,2024

 

How and why you should use a Wave Spring for Bearing ...

How and why you should use a Wave Spring for Bearing Preload

Unlocking the potential of your bearings is necessary to improve the overall performance of your application, and Smalley's groundbreaking approach offers a solution to common challenges encountered in bearing applications. Within this comprehensive whitepaper, discover the transformative power of Wave Springs in optimizing bearing performance. Through insightful visual aids, discover how the use of a Wave Spring as preload mitigates issues including but not limited to ball skidding, vibration, and wear, paving the way for enhanced bearing longevity and smoother operation.

Contact us to discuss your requirements of wavespring. Our experienced sales team can help you identify the options that best suit your needs.

After reading this whitepaper, you will learn:

  • What it means to ‘preload a bearing’
  • The different types of preload
  • Several advantages of using a Wave Spring for Preload
  • How to select the proper spring for Preloading

Company Profile

Founded over 100 years ago, Smalley is the world leader in the manufacturing and development of Spirolox® Retaining Rings, Constant Section Rings, and Wave Springs. The Smalley product line consists of 11,000 standard parts stocked in carbon and stainless steel, as well as custom design solutions in exotic alloys or customer-specified dimensions. Engineers rely on our products as critical components in their assemblies due to their high-quality production and innovative space-saving capabilities.

At Smalley, we understand engineering. That is why we have an entire staff of engineers available for design consultations to provide our customers with a full range of resources –including CAD models of all our products. This ensures customer applications contain the most cost-effective solution possible. Ready to try the Smalley Advantage? Request complimentary product samples on our website!

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Wave spring

A wave spring, also known as coiled wave spring or scrowave spring, is a spring made up of pre-hardened flat wire in a process called on-edge coiling[1] (also known as edge-winding). During this process, waves are added to give it a spring effect.[2][3] The number of turns and waves can be easily adjusted to accommodate stronger force or meet specific requirements.[2]

Advantages

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A wave spring has advantages over a traditional coiled spring or a washer:[4]

  • Axial space can be reduced by up to 50%. As a result, the overall size of the assembly becomes smaller, reducing weight and production cost.
  • The load in an axial direction is 100% transferable.
  • One multi-turn wave spring replaces multiple stacked wave washers. This eases installation and reduces maintenance times.
  • A wave spring can accommodate higher thrust load within the axial space as only the wire size, number of waves, wave height and number of turns need to be adjusted to accommodate higher thrust loads.

Varieties

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There are several types of wave spring:[4][5] Single-turn wave springs include gap single-turn and overlap single-turn type. Multi-turn wave spring types, include shim-end and plain-end types. The nested wave spring incorporates smaller waves within larger ones.

Single-turn wave spring

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If you are looking for more details, kindly visit washer flange.

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Single-turn springs are best for applications with short deflection and low to medium forces. The number of waves and material thickness can be changed to accommodate stronger forces. They are used for bearing pre-load.[6][7]

Multi-turn wave spring

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A multi-turn wave spring can decrease the needed axial space. It is suited for applications with large deflection and a small spring rate. A wide range of forces can be accommodated.[8][9]

Nested wave spring

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Eliminates the need to stack springs to accommodate higher loads. It produces high force while maintaining the precision of a circular-grain wave spring. It replaces a stack of belleville washers where a high but accurate force is needed.[5]

Materials

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Citations

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References

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  • Smalley Steel Ring Company. (2005). Engineering and Parts Catalog (Unknown ed.), Smalley Steel Ring Company

  • Matsumura-Kohki Co., Ltd. (2009). Catalog, 2nd, Matsumura-Kohki Co., Ltd.

  • Rotor Clip Company., Inc. (2010). Company Overview (4th ed.), Rotor Clip Co., Inc

  • Rotor Clip Company., Inc. (2010). Product Specifications (12th ed.), Rotor Clip Co., Inc

  • Rotor Clip Company., Inc. (2012). Wave Springs (1st ed.), Rotor Clip Co., Inc

    If you want to learn more, please visit our website bearing wave spring washer.