International Textile Machinery Corp

Year: 2015-2023
Width: 660mm
For the production of hydrogen bonded airlaid, perfect to make pre-made cores (for absorbent products) for example underpads, food pads, meat pads, fruit pads, etc… with the following specifications:
75 – 400 gsm max mechanical speed 65m/min, average running speed 60 m/min (products 75-160 gsm).

Line consisting of:
Bottom Tissue Unwinding System
-Two pneumatic tissue loading bars, max roll diameter 35”/890mm (including the core) mm and max roll width 27.5”/700mm
-Automated tissue splice switch over
-Automated tissue tension bar bracket

Defibration System
-Two hammer mills and two pulp unwind stands, width of pulp sheet 23”/600 mm, roll diameter 19”/483 mm.
-Two volumetric fibre web feeders

Web Forming System
-Two web forming heads
-Two vacuum chamber systems including fan
-Two atomizing humidification systems
-Two blowers with dust collector

Web Transfer System
-Two conveyer belts travel systems

Top Tissue Unwinding Systems
-Two pneumatic tissue loading bars, max roll diameter 35”/890mm (including core) mm and max roll width 27.5”/700mm
-Automated tissue splice switch over
-Automated tissue tension bar bracket

Embossing System
-Heat press electrical oil driving roller
-Compacting embossing press with electrical oil boiler

Rewinding and Splicing Systems
-Six adjustable width splicing blades
-Max roll width is 26”/660mm
-Max roll diameter 42” /1070mm
-Automated roll splicing blade
-Automated winding roll changeover
-Trimming waste collection unit

Electrical System
-Ten A800 Mitsubishi Electric converters
-Ten Melservo-J4 Mitsubishi Electric servers
-Sixteen Danfoss VLT converters
-Ten Sinovo inverters

Dust Collection System, brand new in 2023

Can be offered with a new (2024) Jasch Model No.: JIL 400K GSM gauge sensor as well if of interest.

The following weights of nonwoven fabric can be made on the production line: 200 – 1000 g/m²
Line efficiency: 300 kg/h
Final working width of the nonwoven fabric: 2500 mm
Power supply: 400 V, 50 Hz, installed power: 62 kW
The line is equipped with modern control in control cabinets.
Necessary area for the rope: length: 17 m, width: 10 m.

consisting of:

1x Temafa Mixing chamber with a pneumatic scale on strain gauges for portioning the load onto the carding machine, Year: 1999, mechanical and electrical modernization in 2021 and 2024, length: 5 m, width: 3 m

1xSpinnbau one doffer carding machine, mechanical and electrical modernization in 2023/2024, working width: 2200 mm.

1x Hergeth cross-lapper, mechanical and electrical modernization in 2021, input: 2,5 m, output: 3,0 m, up to 50 m/min.

1x Automatex, Italy nonwoven needle loom, Year: 2008, with new CBF; total modernized mechanically and electrically in year 2023/2024, working width: 2700 mm, needling from top, stroke: 60 mm, 1 x 5.000 needles/m, installed power: 31 kW, working speed: up to 1100 rpm, For the machine are: 2 needle boards in the machine, 2 spare needle boards, The machine have been renewed recently: new bearings, new sleeves, new oil seals (Simmerring) etc. Excellent technical solutions – as simple as possible, thus very effective, durable/almost flawless, 1 control cabinet on the current level of technology.

1x longitudinal cutting and winding machine for non-woven fabrics, Year: 2023, working width: 2500 mm.
consisting of:
round longitudinal cutting knives – 5 pcs., each knife, made of special hardened machine steel, each knife can be moved separately to set the desired cutting width of material strands/ribbons, pneumatic pressure using pneumatic actuators for each knife separately, Hardened pressure roller under the knives. On request, new knives can be added and the working width of the entire longitudinal cutting device can be increased or decreased as desired. The cutting machine’s drive is synchronized with the end winder of the production line via a chain and gear.

This line is in very good mechanical and electrical condition. All wearing parts are immediately replaced with new ones, including carding machine covers, drive chains and others.

For transport – 3 x 40’HC containers.

Main technical index:
1.Max finished product net width: 3700mm
2.Products weight :600gsm to 800gsm
3.Output:250㎏/h.(based on 300gsm 6D fiber)
4.suitable raw material: polyester fiber, low melt fiber
5.safety cover put on the drives, bearings ,etc.
6.Heating type: Gas
7.Operation: Control panel plus PLC touch screen for cross lapper.
8.Total motor power: 96.75kw.
9.power: 480 Voltage x 3 Phase x 60 Hz

Production Procedure:
Bale Opening and Mixing Machine → Fiber Opening Machine → Feeding Machine → Carding Machine →Cross Lapping Machine → Oven → Winding and Cutting machine

Name of equipment and main technical specifications:

1.Bale opening and Mixing machine:
Suitable to open and mix different types of fiber and to eliminate other impurities from the raw materials. Working width: 1100mm. Blending rollers: 3pcs, Roller Dia: 275mm, Blending Speed: 2 grades, Blending motor 3kw.

2. Fiber Opening Machine, 2 SETS (Pre opener and Main Opener):
To open the fiber which is blended and get ready for the next step of production. pre opener is nail on the compressed wood type. main opener is wire wrapped type. Working width: 1300mm. Roller Dia: 500mm, Speed: 800RPM, Capacity: 250kg/h\, Total power: 7.7kw—With upper storage tank, photoelectric control, reverse function, pipe dia. 300mm.

3. Feeding Machine:
To mix the well opened fiber and mix evenly and get ready for the next step. Working width: 1800mm. Capacity: 250kg/hour, frame made of 8mm premium carbon steel, beater diameter : 310mm, surface is fastened by 3 pcs of pin board screws, two sides anti-winding devices, 1.1KW x 6 grade motor controls. Conveyor controlled by 2.2kw inverter with 100/10:1 gear box. General power: 3.2kw. Two photoelectric control, one for control of fiber storage amount and adjust vibrating panel to control feeding amount of fiber, the other for control of output amount.

4. 2000mm single cylinder, double Doffer, double Random carding machine:
To further open and carding the fiber to make them form a mesh type. Working width: 2000mm. Main cylinder dia: φ1230mm, 18.5KW motor, 380 rpm, inverter controlled, high speed. Doffer dia: 495mm x 2 pcs, Random dia: 295mm x 4 pcs, Capacity: 260 kgs/h, Cylinder’s radial variation: ≤0.05, Production speed: ≤45 meters per minute, General power: 27kw, 4 feeding rollers equipped with metal production system. main cylinder, roller’s input, doffer’s output are all of inverter controlled. equipped with recycle device, 4kw motor.

5. Cross Lapper:
To lap evenly the fiber net to the required width and density. Input net width: 2200mm. Output net width: 4500mm. Lapping Speed: ≤ 45 m/min, Output speed: 3~10 m/min, Density: 100~1000gsm. General power: 11kw, Input and Off set conveyor by Strong antistatic carbon-like PVC. Output bottom conveyor by wooden slats. 4 pcs of high accuracy inverter control all the conveyors. Cross lapping controlled by PLC, and equipped with clamping device to prevent fiber flying. Bottom conveyor height adjustable by motor control.

6. 10 meter long 4500mm wide Oven:
Working width: 4500mm (Teflon mesh width). Effective heating length: 10000mm , Mode of heating: gas (direct burning type), temperature ranges: ≤ 200℃. Linear speed: 3~10meters per min, blowers : 11 KW x 2 pcs. Total power: 30Kw., inverter control. The conveyor is of imported Teflon mesh belts. Upper conveyor high adjustable by motor. Main frame by 10# channel steel. Front and tail temperature display, intelligent control. Main drive is inverter controlled, speed adjustable.

7. cooling Machine:
4100mm working width, air blowing from top and bottom both. Air cooling : 4KW x 2 pcs. Output area equipped with strong chill system, upper 3 rollers can be adjusted in height, so as to control cooling and thickness.

8. Sheet cutter and winder:
working width: 4100mm, Linear speed: 0.8~10 meters per min. Rolling dia:350mm. 1 pc of under-felt cross cutter 0.75kw, driven by 1.5kw motor. 7 pcs of vertical cutter 0.75kw. Total power : 5.75kw, Photoelectric control, motor meter count, automatic bells for cutting reminding.

10. Wire winding machine.

11. PLC control for full line.

Year: 1998-2006
Width: 2450mm
A complete installation for bleaching of cotton (or other fibers, hemp, jute, etc…) that can then be further processed in the next installation, which is a complete spunlace production unit.

Having rapid moisture absorption, good air permeability, soft feel and good drapability, the spunlace material is widely used on various occasions mainly for medical and sanitary use: surgical gowns, protective clothing, disinfection wraps, masks, diapers, dry/wet wipes, wet face towels, magic towels, soft towel rolls, beauty supplies, sanitary napkins & pads, and disposable sanitary cloths, etc. The characteristics are closer to traditional textiles than other nonwoven materials and has high strength and low tendency to fluff.

For production of cotton spunlace 30 – 250 gsm, maximum fiber throughput 1000 kg/hr, production speed 30 m/min at 250 gsm. Water evaporation based on cotton with 140% water content after hydroentanglement approximately 1450 kg/hr.
Trützschler opening and blending section, Consisting of:
BDT baleplucker, BOA bale-opener, MPM mixer, TFV4 fine-opener and one MS191 + BE/1600 for feeding of each card.

Carding section:
2x Spinnbau ALW cards with aerodynamic Turbounit take-off, each with Trützschler FBK 536 chute-feeds, ww: 2500 mm, consisting of: infeed with pre-roller, breast section with 1 worker/stripper and transfer doffer, main swift – dia 1050 mm with 5 workers/strippers and randomizing roller – dia 550 mm, take-off by aerodynamic Turbo-roller – dia 550 mm.

Hydro-entanglement, drying and winding section:
1x Fleissner Aquajet spunlace unit, 1 pre-wet + 2 injectors drum type, ww: 2500 mm, mechanical speed 4-40 m/min, jet strip type 0.12 mm dia, 40 hpl, belt with final de-watering section. Uraca HP-pump for max 50 bar. AS1 separator for extraction of first and second drum unit, AS2 separator for extraction of final dewatering unit including suction fans and feed pumps.
1x Fleissner through-air dryer 8-section, drum dia – 1414 mm, direct gas-heated, ww: 2500 mm, installed heating capacity 1600 kW, max drying temperature 120 deg. C.
1x Celli AC5 – model 820 turret winder, with 11 knives, max roll dia – 1200 mm, core dimension 76 mm (3 inch).

Including jet strip cleaning unit and cleaning device for high-pressure cartridge filters as well as fire extinguishing line.
Still on mill floor (but stopped).

BLENDING:

5x HOLLINGSWORTH 60″ WIDE FEED HOPPERS
TYPE: BFC-1500, 60 inch wide feed Aprons, Weigh Pans Empty Into a 40″ Wide Blending Conveyor, Year 1993

1x HUMP MAGNET Metal Detector
Year 1990

1x SIGNAL MIXING BIN
100 inch wide, 250 inch long, Moving lattice steel floor for emptying, Inclined Lattice, Year 2006

1x TEMAFA MIXED FIBER BALE OPENER
60 inches wide, Main Cylinder with claw teeth, Feed roller with claw teeth, Double take off rollers with Claw teeth, YEAR 1998

1x ARGUS METAL DETECTOR
Year 1998

5.5 METER DILO LINE – YEAR OF MANUFACTURE 1998

CARDING:
1x SPINNBAU 3.0 M WIDE CARD FEEDER
With Air Box – Condenser, Vibra Feed Chute Feed with Feed Rolls

1x SPINNBAU WEIGHING TABLE
Type ME-Z

1x SPINNBAU SINGLE CYLINDER CARD
3 meters wide, Double Doffer, with Feed Rolls, Breast With Worker and Stripper, Main Cylinder with 5 Sets of Workers and Strippers, Double Doffers, Take down Aprons to Deliver Batt to Entry Apron of Crosslapper, Year 1998

CROSSLAPPER:

1x AUTEFA CROSSLAPPER
Model “Topliner”, Type 96.48, 3 meter Input, 6.0 meter Wide output, onto Floor Apron, Year 2012

NEEDLING:

1x DILO FEED, Model VE.4-60, Year 1998

1x DILO PRE-NEEDLE LOOM
Type: Di-Loom OD-1-S-60, 1 Board Down stroke, Compressive Batt Feed Type CBF-60T, 6.0 m Wide, Year 1998

1x DILO 4-ROLL DRAFTING UNIT
Type VE4/60, 6.0 meter Wide, Year 1998

1x DILO “QUAD-PUNCH” NEEDLE LOOM
2 Boards Down and 2 Boards Up Stroke, Type Di-Loom OUGIIS/55, 5.5m Wide, Year 1998
(1) Graseby (Goring-Kerr) Metal Detector
(1) Entec 4-Roll Stretching (Drafting) Unit
(1) Entec Inclined Pin Tenter
5.5 Meter Working Width, Vertical Chain Return, with Electronic Edge Guiding and Rotary Brush, Pinning On Device

1x HITRACH/ENTEC DRYER
with 10 Heaters and 2 Edge Heaters, with Circulating Fans, Hood and Exhaust Fans

1x PERKNS 4 ROLLER CALENDAR
Oile Heated with Thermal Oil Boiler

1x ENTEC VERTICAL ACCUMULATOR
with 144 Yards Linear Storage Capacity, NDC Thickness Scanner and Controller

1x ENTEC, FULL WIDTH LIGHTED INSPECTION FRAME
with Pull Rolls, with Edge Trim, and Automatic Edge Guiding on to (1) Entec 2 Roll Surface Drive, Automatic Tube Feeder, Take-Up Winder with Automatic Doffing

1x MACHADYNE ROLL-WRAPPING UNIT
with Traversing Wrap Unit, To Holding Table for Finished Rolls

1x RANGE DRIVE AND CONTROLS
To Operate and Monitor Entire Line, Type Di-Loom UD-II-SB 45, 4.5m Wide, Year 2006, Year 2013

ADDITIONAL EQUIPMENT:

1x P & S PICKER 48”
12 Bar Bear Claw

1x LAROCHE LOW MELT FINE OPENER
60” Width, Pin Beater Roll

1x THIBEAU CARD
Model 15P5 CA6, Single Cylinder, Double Doffer, 2.5 Meter Width

1x ASSELIN CROSSLAPPER
4.5 Meter Laydown, W/Floor Apron

1x VFW HOPPER FEED SYSTEM

1x THIBEAU CARD
Model 15P5, 2.5 Meter Width, Double Cylinder, Single Doffer

1x ASSELIN CROSSLAPPER
Type 390, 4.5 Meter Laydown, W/Floor Apron

1x FEHRER TACKER
Model NL9/S, 3.9 Meter, Year 1983

1x FEHRER NEEDLELOOM
Model NL21, 4 Meter Width, Year 1983

1x Argus Metal Detector

1x ASSELIN CROSSLAPPER
Type 390, 4.5 Meter Laydown, W/Floor Apron

1x FEHRER TACKER
Model NL9/S, 4 Meter, Year 1994

1x FEHRER NEEDLELOOM
Model NL21, 4 Meter Width, Year 1994

1x BOMBI THREE-ROLLER NONWOVEN CALENDER
Type CAL/3C/5.8, 3 Roll, Working width 5800 mm, Max roller width 6100 mm, Roller Diameter 800mm, Pressure approx. 25 tons, Oil Heated, Year: 2007

Year: 2020
Width: 1700mm

Complete meltblown line consisting of:

*Raw material supply
– Raw material storage system – 1 silo, approx. 150 t capacity.
– Central chips conveying system, max. conveying length: 12 m vertical / 18 m horizontal.
– Metering and mixing system, type: gravimetric / batch wise, components: 1 main + 3 additives, min. dosing amount for additives: 250 g/h, with 1 operating panel.

*Set of extrusion and spinning equipment
– Extruder system, throughput range: 40 – 150 kg/h PP (MFI 400 – 1.200), screw size: ø90 mm, cylinder heating: 5 zones / 58 kW, polymer temperature and pressure measurement.
– Polymer filter, bolt filter system, screen area: 2 x 72 cm², operation mode: continuous, semi-automatic.
– Polymer distribution pipeline, electrically heated, all parts coming into contact with the product are made out of stainless steel.

*Meltblown spinning beam consisting of:
– electrically heated meltblown die assembly, max. operating temperature (design): up to 300°C, heating power (total): up to 52 kW, die body (coat hanger), heaters plus temperature sensors for individual control loops, melt pressure and temperature sensors, air manifold (segmented): double-sided for heated process air, pressure measuring devices, spinning pump: 1 x 70 cm³/revolutions incl. drive system.
– 2 spin packs (one in operation and one in stand-by), for PP polymer, hole to hole width: 1.700 mm, holes per inch: 50 hpi with quick change feature.
– Double-sided quench box.
– Quench duct.
– Steel frame. The structure is laid out for accommodating extruder, polymer filter, spinning beam and manifold, quench boxes.

*Web Forming System
– Fabric forming table, multifunctional forming table, suction width: 1.850 mm, speed range: 4 – 80 m/min, forming wire with pin-seam, height adjustment via motor driven spindle system adjustable DCD: 150 – 600 mm, set of rollers for forming wire support, 3-zone vacuum box with upstream zone, forming zone and downstream zone, pedestal staircase, guiding system for forming wire, tensioning system for forming wire, forming wire drive system.
– Air suction systems, suction system for forming air consisting of channels between vacuum box and fan.

*Air Suction Fans
– Set of meltblown air suction fans, with drives and controls, 1 fan for upstream zone, 1 fan for forming zone, 1 fan for downstream zone.

*Quench Air System

– Secondary air system for quench air consisting of: air inlet zone with filter, air cooling zone (by chilled water) incl. condensate return, air heating zone (by electric heater), air pressure blower zone, quench air temperature: 15 – 40 °C.

*Chilled Water Unit
– chilled water circulation system incl. piping and pumps, galvanised steel chilled water tank, insulation for chilled water circulation system, circulating system for extruder cooling.

*Process Air System

– Process air compressor, air volume per beam: approx. 900 – 3.000 Nm³/h, pressure: 0,1 – 1,5 bar (g), sound enclosure, pressure and temperature sensor (analog output), electronic control unit, drives, air piping and bypass valve between compressor station, air heater and air manifold, insulation piping.

*Air Heater system
– Electrically heated air heater, pressure: 2 bar (g), temperature at exit side of heater: 160 – 350 °C.

*Electric Charge System
– Oerlikon Neumag – ecuTEC 1600 electrostatic charging unit, multifunctional for in-line charging of the web, needle electrodes (Tech-I), side frame, set of high voltage generators, safety covering.

*Winding System
– Mahlo online basis-weight and air-permeability measuring system.
– A. Celli in-line slitting winder, contact winder with coated drive drum, operation speed range 4 – 90 m/min, web width 1.600 – 2.200 mm, max. roll Ø 1.200 mm, max roll weight 630 kg, 4 winding shaft – dia 3 inch, 12 slitting knives (including edge trim) position manually adjustable. Consisting of: web threading by means of threading belt and air blowers, load cells for automatic tension control, bowed spreader roll, spool storage station, spool start-up system, two primary arms to transfer the spool from the loading position to the horizontal tracks, arms – supporting the spool during winding actuated by pneumatic cylinders, slitting section, driven by an independent motor, reel sustaining device, automatic roll doffing and cross cutting unit (with rotary blade), nip control, taper function, operator panel, crane without columns connected to the meltblown steel frame, simple V-shaped unloading table to receive the finished reel unloading table, shaft extractor system, crane yoke for its transfer back to the spool storage station, edge-trim suction, suitable for meltblown filter material 15 – 80 gsm, max trim width: 50 mm.

*Electrical system
– Siemens PLC and process control system, local operating panels, measuring sensors, safety limit switches, heating switch cabinets, drive switch cabinets incl. inverters, switch cabinets for auxiliary devices, measuring and control panel, emergency stop / fast stop devices.

*Auxiliaries
– Set of special tools for the extrusion equipment.
– Spinneret workshop consisting of: preheating oven, ultrasonic bath, spinneret microscope, vacuum pyrolysis oven, lifting pulley for spin pack handling, assembly table for mounting the spin pack.

This lab/pilot needlepunch line is fully complete from fiber opening section to end of line winder for collecting the finished material. A very versatile Fehrer custom random velour needle loom is installed for the web bonding and there is also a flat belt laminator in-line for lamination capability. The installation is suitable for R&D divisions, Universities and research centers, training line and for commercial production of small volume, high value niche products.
Type: Laboratory line Width: 1000mm
Complete nonwoven lab line consisting of:
02 x Fiber Controls bale openers, ww: 910 mm, yoc: early 1980s, with mechanical weighpans
01 x Fiber Controls collecting belt, ww: 635 mm and 3 m long
01 x horizontal opener with hump magnet
01 x Trützschler reserve with hump magnet
01 x Trützschler transport fan from reserve to chutefeed
01 x backstand nonwoven scrim let-off, feeding undercard apron, ww: 1010 mm
01 x CMC EF-38-5 Evenfeed chutefeed
01 x Whitin rollertop card, ww: 1010 mm, yoc: 1980s, 50 mm dia feedroll, 6 workers/stripper sets on 3 independent drives; W1, W2+3, W4+W5+W6, workers 152 mm dia, strippers 76 mm dia, main swift 1270 mm dia, doffer 760 mm dia, condensor 152 mm dia, rotary comb take-off 152 mm dia. Allen Bradley VFD drives and controls, no PIVs.
01 x inclined apron, ww: 1200 mm
01 x Fehrer NL21 custom random velour needle loom, yoc: 2015, ww: 1200 mm, with extended brush apron – approximately 6,7 meters long, including also 120 brand new PA6-12 spare brushes, double boards, down stroke, quick-change stripper plates (one for each needle pattern), 2 different needle patterns (5000 n/lm K1 regular and 7500 n/lm GBB75 random), 4 needleboards of each pattern, 40 mm stroke, 2200 rpm, max linear speed 20 m/min.
01 x custom storage rack for needleboards
01 x Reliant Powerbond 160 custom flat belt laminator, yoc: 2015, ww: 1200 mm, top belt only, mounted over brush apron.
01 x Reliant crush cut slitter, yoc: 2015, ww: 1500 mm, with metal detector
01 x Reliant turret winder, yoc: 2015, ww: 1500 mm, doff on the fly.
01 x bag filter with blower

Line was in production until April 2023 – mainly running: PP and PE/PET bico in the 3-6 dpf range (that is what the card is clothed for). Running 3 dpf we got a nice 50 gsm web from the card (single doffer single condenser).
Status: stopped on mill floor

3x bale opener, 1,5 mt width
2x fine opener
Airlay, 3 mt width

Dilo needle loom 11000 needles, 3,1 mt
Fleissner Oven, 15 mt, including with its original foam binding calendar plus cross slitter cutters.
Complete Line Build year 2007
Capacity.1000 to 1500kg/hour
Factory bought line new and is first owner, line is in production.
Fleissner oven has foam impregnation unit and calendar for different chemicals this is why its 15mt with its 5 burners. Its best of its kind with its strong original cutters and slitters.
Laroche Airlay has big capacity with 3mt width.
For better blending it has 2 excel units and 3 bale openers. There are magnets and metal detectors on line.
Dilo Needle Loom has spare parts like 2 more needle boards.
Hansa Mixer high quality for feeding foam impregnation unit can be added for extra amount.
Line can do thikness of 5mm to 100mm.
Line can do weight of 700 gram to 3000 gram per sq meter.