The cleaning recovery production line set screening, broken, cleaning, drying, is a must-have device for waste plastic film / woven bag regeneration, high production efficiency, good cleaning effect, dry film moisture after drying is less than 5%. The plastic film recycling washing line produced by extrusion line manufacturers has the advantages of simple structure, convenient operation, large capacity, low energy consumption, safe and reliable.
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Plastic film cleaning recovery production line is mainly used for recycling plastic packaging films, agricultural film, large shaft membrane PE / PP plastic, PE / PP plastic waste mixing, waste PP woven bag, plastic bag, used agricultural film film, etc.
Item
Specification
Place of origin
China
Brand name
JWELL
Model number
DY-300 DY-500 DY-
Certification
CE ISO
Minimum order quantity
1 SET
Packaging details
Wooden pallet packing
Delivery time
70days
Payment terms
TT. LC
1&#;plastic film recycling washing line
Line Type
Water Consumption)
Output(kg/h)
detergent
Power(kw)
DY-300
0.5T/h
200-300
8kg/h
100
DY-500
1.0T/h
400-500
12kg/h
130
DY-
1.5T/h
800-
14kg/h
250
2&#;JWP Series Three Machine Integrated Pelletizing Machine
This pelletizing extruder has special screw design and different configuration, it is suitable for the recycling of PP, PE, BOPP, BOPET, BOPA, PA66, etc. Dry film. The gearbox is high torque designed which attains the functions of low noise and stable operation. The surface of the screw and barrel have been special treated so that the screw and barrel are wearable, they have very good plasticization and mixing effect and the production capacity is high. The extruder has the vacuum vented design which can exhaust the vapor or gas during the production, so that the output are more stable and the pellets are more uniform.
Line Type
Screw Dia
Output(kg/h)
Screw Speed &#;rpm&#;
Power(kw)
JWP90
90
200-300
20-150
75&#;90
JWP120
120
300-400
20-120
110&#;132
JWP150
Contact us to discuss your requirements of pe film washing line. Our experienced sales team can help you identify the options that best suit your needs.
150
400-500
20-100
160&#;200
JWP180
180
600-800
20-100
250&#;315
1&#;The entire plastic recycling washing line starts to work to finished products, easy to clean waste plastic products, waste agricultural films, waste packaging materials or hard plastics here step by step. Plastic recovery cleaning equipment is suitable for cleaning, dust removal, drying, production line for PP, PE, etc., and stable material processing performance. The various indicators after material treatment reach standards, high pass rate
2&#;In addition, for all kinds of films, we can use a step method to granulate, namely Three Machine Integrated Pelletizing Machine&#;Adopt special screw design and different configurations, suitable for the production of multiple dry film plastics in PP, PE, BOPP, BOPET, BOPA, PA66 and other dry film
&#; Waste film cleaning recycling, which equipment need to be used? +
&#;If the film is recovered, it is mainly to see the raw material, the film is thin, the state of the raw material, the dirty, whether or not the oil contains metal impurities, etc., the size of the yield will also have a certain effect on the selection of the equipment, and the simple configuration is: Belt conveyors,
Tear machine, rinse tank, (hot cleaning), rinse tank, squeezing machine, back can be connected to granulation
&#; Which raw materials are mainly applicable to the three-machine integrated granulator? +
&#;Regeneration for producing PP, PE, BOPP, BOPET, BOPA, PA66 and other dry film plastic
&#; Which areas can be applied to waste agricultural membrane regeneration particles? +
&#;1. PE recycled pellets, PE recycled pellets can be used to produce agricultural membranes, can also be used to make chemical fertilizer packages, garbage bags, agricultural regeneration water pipes, fences, trees, pots, buckets, trash, geometric materials, etc.
1&#;unique reverse discharge mode and scientific stew wheel combination, uniform
2&#; flat wheel leaf design, plus the efficient breakage of the crusher, will not result in long materials, no material entanglement
3&#; bottom screw drainage design makes everyday maintenance more convenient
4&#;the transmission is designed outside and has a protective cover, the groove is higher, no splashing water, keep cleaning
5&#; can design a specializing, floating universal rinsing tank, meet the needs of customers, save investment
6&#;Special blade arrangement, uniform production, sufficient friction cleaning, high water utilization, effectively remove paper label and other impurities
7&#; frame structure housing, stable, small vibration
8&#; high-speed bearings, stainless steel main shafts and blades, through dynamic balance, dewatering machines and fan integration design, do not need to increase fan, energy saving, not blocking
9&#; Automatic cleaning device, air pressure driver, provincial labor
10&#; Set the slim groove at the bottom
There are many things to consider when you're building your own plastic film recycling washing line, such as choosing the right plastic film washing lines including shredder, washer and dryer, determining the most suitable cleaning agents, and creating a floor plan. This 5-step guide will help you navigate the process and determine exactly what you need.
Some common types of plastic film include high-density polyethylene (HDPE), polyethylene (PE), polypropylene (PP), , and polyethylene terephthalate (PET). No matter what types of films, wraps, bags or packagings you will be processing, it is important to determine the dirty level of the plastic film and how you would like it to be processed.
Let&#;s take agricultural films as an example. Agricultural films are more contaminated. Recycling agricultural films is a complex process. The films are often delivered in bales and are a mixture of various polymers that must be separated. Additionally, the used films are typically damp or wet and heavily contaminated with substances such as soil, stones, and metals. It can be difficult to assess the level of contamination due to the film being transported in bale form. Organic matter that adheres to the film after silage or harvesting is often already decomposed, further hindering the recycling process. Therefore, you will need a customized plastic film washing line which could include more friction washers or floating tanks.
Upon the customer requirements GENIUS specialist team provides a flexible customized recycling system for each customer starting from sorting units, feeding units, to degassing units , number or type of filters, storage and packing systems.Moreover, due to the various materials to recycle, GENIUS often helps customers with the unique screw design requirements and pelletizing units. Also, the force side feeding recycling machines are equipped with such as dual piston filters and auto self-cleaning filters upon customer&#;s request. Recently most of the customers prefer die face cutting pelletizing units to achieve more unique pellets for further manufacturing. Plant size has also become another consideration for many customers, the company has already received many customers&#; appreciation with the custom-size machine manufacturing for various sizes of plants.
Some key pieces of equipment that you will need include a shredder, a wash tank, a drying system, and a granulator or pelletizer. You may also need additional equipment such as a pre-washer or a friction washer.
This is a machine that breaks down the film into smaller pieces so it can be washed more easily. They could be a single shaft plastic shredder or twin shaft plastic shredder for different demands.
This is where the washing process takes place, and it should have enough capacity to accommodate all of your incoming material. Floating tanks can be used to separate different types of plastics based on their density. This process relies on the sink-float principle, where denser plastics sink to the bottom of the tank while lighter plastics float to the surface. By using this method, it is possible to separate plastics based on their weight and density.
There are many different options available when it comes to film drying systems. Washed films typically retain about 30% moisture. High humidity will negatively impact the efficiency and production of the pelletizing process. Using a plastic squeeze dryer is essential to remove moisture from washed film, reduce the volume of recycled materials, and improve the quality of the final plastic pellets.
Friction washer is a type of machine that uses friction to remove contaminants from plastic film surfaces. They often consist of a cylindrical drum with an inner drum or impeller, which creates a scrubbing action when it comes into contact with the plastic films, wraps or bags being cleaned.
Finally, you'll need a granulator or pelletizer. This machine will turn your washed film into pellets or granules that can be used in manufacturing processes like packaging or recycling programs.
Read also: How to Select Plastic Film Pelletizing Machine to Make Quality Pellet ?
Consider the size and shape of your facility, as well as the flow of material through the line. The layout of the washing line is an important factor, as it will affect the flow of material through the line and the efficiency of the process. A well-designed layout will minimize the distance that the material needs to travel, which can help to reduce energy consumption and improve overall efficiency.
When selecting equipment for a plastic film washing line and plant, it is important to consider whether you can purchase all of the necessary equipment from the same supplier. There are several advantages to buying all of the equipment from the same supplier :
Purchasing all of the equipment from the same supplier simplifies the procurement process, as you only have to deal with one vendor rather than multiple. This can save time and effort, allowing you to focus on other aspects of your business.
Buying all of the equipment from the same supplier ensures that the various components are compatible with one another, which can improve the overall efficiency of the washing line.
A single supplier can provide a more comprehensive service and support package, as they are familiar with all of the equipment in your washing line. This can be especially useful if you encounter any issues or need technical support.
Buying all of the equipment from the same supplier may also result in cost savings, as you may be able to negotiate bulk discounts or other favorable terms.
Once you have chosen the equipment, the next step is to install it. This will involve setting up the various pieces of equipment, connecting them to the necessary utilities, and ensuring that they are properly calibrated and functioning correctly.
To optimize a plastic film washing line, you can start by running small batches of material through the line to make necessary adjustments and fine-tune the process. It is also important to monitor and record key performance indicators, conduct experiments to test different variables, use simulation software, and consult with your equipment manufacturers. By following these steps, you can identify areas for improvement and make changes to the process as needed to ensure that the line is running efficiently and producing high-quality washed material.
It seems like a lot of work to build your own plastic film washing line or plant. But once you have it with effective and high-quality systems, you should see consistent improvements in the quality of your washed films, allowing you to increase production and generate greater profits.
If you're not an engineer or a plastics expert, do not worry, you can get a free consultant service from Genius. Contact us Now !
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