Man, this page is long. Just wait&#; you&#;ll see! But our intention is to be 100% transparent about our new Wolfram product, and the only way to do that is to put it all in writing. So we&#;re including a handy Table of Contents right below in case you want to jump right to a topic! And as always just chat with us, give us a call, or come by our shop if you would like more information! Let&#;s Get It On!
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The biggest reason for selecting the higher level packages up front is the savings when it comes to shipping. When we put it all on a pallet together it saves hundreds of dollars in transport costs, which we give right back to you. Those aren&#;t discounts on the configurations, they are the cost savings that come with bundling.
All of our Welding Table Accessories and Welding Table Drawers will work with the Wolfram Weldstation.
We hate to brag, but we&#;re gonna do it. But it&#;s important to understand this is not marketing hype. From an empirical standpoint there really is a massive difference between Wolfram and everyone else. So let&#;s break down what makes Wolfram the best welding table money can buy &#; from the top down.
We&#;ll get to the foundational stuff in a minute. But it all leads up to the actual fabrication surface. And we broke all the rules with this one! So let&#;s start with the dessert.
The Wolfram Weldstation features a 30&#;x50&#; surface laser cut from 100% USA produced 1/2&#; thick A572-50 structural steel; a High-Strength Low-Alloy Columbium-Vanadium Structural Steel commonly used to build cranes, bridges, and skyscrapers. We&#;re proud to disclose the exact formulation of steel in Wolfram so you aren&#;t left guessing what kind of cheap imported material is being pawned off as a &#;high quality&#; surface.
And Wolfram&#;s top isn&#;t just a top! We include full 4&#; sidewalls that are also cut from 1/2&#; steel and fully welded. These sidewalls are simply not available on any competing product, but they add incredible rigidity as well as providing for infinite expandability. You can literally bolt on extensions to expand the 30&#;x50&#; surface to reach out to an insane 70&#; x 100&#;. And that&#;s not to mention the fact you can interconnect Weldstations to build a massive surface!
I think we can all agree that a 1/2&#; block of steel is crazy strong, but strong is only part of the equation. We all need our fabrication table to also be flat! So here we took things to a whole new level!
Instead of simply milling the surface of Wolfram&#;s top, we have every single unit Blanchard ground. If you&#;re not familiar with the process, here&#;s a little video demonstration.
As you can see, this process involves a large rotating grinding surface that spins around removing material in the flattest way possible. No other process will achieve this level of flatness. But it&#;s expensive and time consuming, and that&#;s why no one does it.
If you&#;re starting to get the feeling that we refused to cut corners, you&#;re catching on to our design ethos. Even the handle on the Wolfram Weldstation is a beast. We cut the handle from 1.5&#; round tubing, because it feels much more comfortable to grip and pull than any other size. Let&#;s face it, anyone that gives you a wimpy 1&#; handle is just demonstrating the lengths to which they&#;ll go to save a few cents. They don&#;t deserve your hard earned dollars.
Technically, since our entire frame is welded, the legs actually comprise part of our chassis, but we&#;re going to get to them in a minute&#; the heavy lifting is done by the remainder of our tubular steel frame. At the top, to keep the entire system rigid, and make sure this thing lasts LONG after we&#;re all dead, we use 2&#;x4&#; tubing. We know that&#;s WAY beyond overkill, but it also let&#;s us slot our debris trays right through the middle of it on the ends. So, that was justification enough for the decision!
And yes, since there are hundreds of holes in the surface to accommodate tooling, we do have two debris trays that are accessible from the sides so that anything falling through can be collected.
We don&#;t stop with the 2&#;x4&#; tubing around the top, we also use a 1&#;x3&#; tubing perimeter around the entire bottom. Unnecessary? Maybe. But look how beautifully it frames the lower shelf!
Have you seen the legs some of the biggest companies in the industry put on their tables? We&#;ve taken the calipers to their 14ga sheet metal folded angles and it&#;s frightening. Add to that the fact that they bolt together and you&#;ve got a disaster waiting to happen.
That&#;s why you&#;ll find nothing but tubing providing the strength for project Wolfram. Our legs are laser cut from 16ga 2&#;x2&#; square tubing, with tabs and slots for perfect cross-bracing and interconnections. Then, they&#;re fully welded for permanent strength.
And since we&#;re cutting them on a laser, we also put an additional 42 holes in each leg to provide for infinite expansion. We have no idea what to do with all those holes (yet)! But we&#;re sure you&#;ll give us ideas or figure out how to make good use of them yourselves.
Of course Wolfram comes with a lower shelf in even the basic configuration. We cut this shelf out of 14ga steel, and reinforce it with cross bracing underneath. It starts out on our laser where we profile the panel and cut 24 slots that can be used for securing just about anything to the shelf. It then makes its way to our CNC brake where we bend flanges on all 4 edges to provide strength and rigidity. Finally, it&#;s welded inside the frame. When it&#;s all done, not only is it beautiful &#; it&#;s incredibly strong!
The General configuration includes an optional Full Width Shelf. This shelf is cut from 14ga steel and all 4 edges have a double flange to provide strength and rigidity.
Laser cut holes at each of the 4 corners allow the shelf to be mounted in any of the legs 11 vertical positions for height adjustability. And of course mounting is accomplished with nuts and bolts to ensure there is no movement or rattling when the table is wheeled across even the roughest of surfaces.
NOTE: Since the shelf is full width, it can&#;t be used along with the 3 drawer units. However, it will still work with the single or double drawer units to still give you some space if you don&#;t need to stack tall things.
Two factors contribute the most to the ultimate capacity of a welding table. Obviously, how strong the legs are is the first. But of equal importance are the casters you charge with bearing the weight of the entire system. While other companies look for every possible place to cut corners and save money, we focus on results.
That&#;s why we&#;ve equipped Wolfram with the exact same casters we use on our heavy duty weld tables. These casters are rated at 800 lbs. each, meaning even with the maximum weight of the table and accessories Wolfram can still bear 2,000 lbs. of cargo on the table top. They achieve this rating by using a steel hub with a 2&#; poly coating to make rolling smooth and quiet. You&#;ll also notice that our casters have grease zerks so they can be easily serviced, and our custom made casters are all black on black!
You won&#;t find that anywhere else.
As Henry Ford once (allegedly) said, &#;You can have it in any color, so long as it&#;s black.&#; The Wolfram Weldstation comes in black, and we utilize a rigorous powder coating process that begins with sandblasting, followed by chemical cleaning, a primer coat, and a final black powder coat. It&#;s all designed to ensure excellent adhesion and long term durability. Oh, and it also looks like a work of art.
You finally made it to the end! Congratulations! We owe you a beer. Or your favorite frosty beverage of choice. But that doesn&#;t mean we&#;ve passed along everything we know about the table. So if you have more questions, or if there is anything our team can ever help with, please let us know! We truly love to help, and want to be a part of your success!
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The main purpose of a welding table is to provide a stable work surface for the welder. Welding tables can be used for a variety of tasks (e.g. measuring, mounting, using the table as a ground, etc.). Another advantage of a welding table is convenience. Most tables have adjustable legs, so welders can sit or stand in an ergonomic position during work.
Comfort and strength are the essential features of a good welding table. In addition to these features, the type of welding table that best suits your needs may depend on your shop size, design and budget.
How big is your typical project? This can help you determine what size welding table you need. If you need more space to work with large pieces of metal, choose a table that is 2 meters or more in length and width. If the size of your project is constantly changing, a large modular table may be a good choice.
D16 Welding TableFor smaller workpieces, choose a table that is half to two meters long and wide. Some smaller tables are even designed to be foldable &#; a big advantage for welders who are short on shop space.
How do you prevent your work from slipping? Clamps. The good news is that most welding tables already come with built-in clamps. You can also protect them by securing various cables with clamps. Here are some other accessories that can also make your job easier.
Trays for collecting trash, debris, dust .
Magnets for fixing structures.
Corner rails or brackets that can be used as an additional set of hands to hold the workpiece in certain positions.
Some tables have hooks on the side to perfectly hold cables or welding torches.
D16 Welding TableIf you have a large shop and plan to work on heavy projects, you may need a large table with fixed legs. These tables are usually heavy, so you should choose a modular table variant that also has transport wheels on the legs.
Welders with smaller workstations or who work in multiple workplaces should consider a portable welding table. The bases of these tables can be folded for easy transport. Many of them are on wheels, so welders don&#;t have to bend and unfold them as often. One disadvantage of portable tables is that they usually cannot hold as much weight as a fixed table.
Two potentially useful features are the surface coating and the socket. The zinc coating prevents rust and hot debris from sticking to the table, while allowing it to pass electrically. Cracks and holes make tightening easier, as the welder is not limited to attaching the work to the edge of the table.
D28 Welding TableThere are many things to consider when choosing a welding table, and ultimately the best choice will depend on the size of your job, your workspace and your budget.
Students who have taken welding training may wish to build their own table or purchase a used table, and professional welders are advised to consider purchasing a new table with additional features.
In any case, welding tables can be very useful pieces of equipment in many welding shops.
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