The Real Cost of Custom Packaging

24 Jun.,2024

 

The Real Cost of Custom Packaging

Custom packaging is a great way to make your products stand out from other businesses and create a memorable unboxing experience for your customers. But how much does custom packaging really cost? The cost of custom packaging can vary depending on a number of factors, including the size and complexity of the packaging, the materials, the printing method, and the quantity you order.

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In this blog article, we will explore the real cost of custom packaging (plus some of the unknown costs you may not know about) and provide tips on how to get the best deal on packaging. We will also discuss the benefits of custom packaging and why it is worth the investment.

What Factors Affect the Cost of Custom Packaging?

Size and Complexity of Packaging

The size and complexity of the packaging will have a big impact on the cost. A simple, one-piece box will be less expensive than a multi-piece packaging box. The larger the packaging, the more material it will require. Additionally, the more complex the packaging, the more time and labor it will take to produce, which will increase the cost.

Here are some examples of how the size and complexity of packaging can affect the cost:

  • A simple, one-piece box of a smaller size might cost around $0.50 per unit.
  • A multi-piece paperboard package with complex folding might cost around $1.00 per unit.
  • A larger plastic clamshell package that has a snap-on lid might cost around $2.00 per unit.

As the size and complexity of your custom packaging increases, there are more costs involved in producing it. This can also apply to custom product labels as well. If your label requires a unique die shape, a custom kit die, or special perforation for your container, those factors will affect the overall cost of your packaging.

Materials Used

The materials used in the packaging will affect the cost in a number of ways. Paperboard is the most common material for custom packaging boxes because it is relatively inexpensive. However, you can also use other materials such as plastic, metal, and glass. 

The cost of the materials themselves will vary, but the weight of the materials will affect shipping costs too. Heavier materials mean more shipping costs to consider once you receive your new packaging. Furthermore, the more durable your custom packaging material is, the more expensive it will be. The upside to this is that more durable packaging will protect your products better.

It is important to consider the materials used in your packaging when you are budgeting for custom packaging. If you can use less expensive materials, you can save money. However, don&#;t compromise on protecting your products. Having less durable materials can lead to your packaging being damaged once it arrives. This will result in a poor unboxing experience for your customers.

Here are some tips for reducing your material costs for custom packaging:

  • Use paperboard instead of plastic, metal, or glass.
  • Use thinner paperboard. Ask your printing supplier if they have different weights of paperboard and how it affects the cost of your packaging.
  • Use less complex folding.
  • Use smaller sizes for your packaging.
  • Consider using a pre-made package design. See what types of dies the packaging supplier already has on hand. Using an in-stock die for your custom product labels or product boxes can save you money.

By following these tips, you can reduce the cost of custom packaging without sacrificing the quality or effectiveness of your packaging.

Printing Method

The printing method will affect the cost. Digital printing, which we offer at Sttark, is the most economical option for custom packaging and labeling. However, other methods like offset printing or flexographic printing can also be used. 

The complexity of printing your custom packaging will affect the cost. More complex printing methods, such as adding spot colors, embellishments, or varnishes, will cost more. If your custom packaging requires more inks to be used, printers will include this in the cost of printing.

Packaging suppliers will typically include things like basic machine setup costs and ink costs in the printing price you receive. If you can use a less expensive printing method, you can save money.

Quantity Ordered

The quantity you order will also impact the cost of your custom packaging. Larger quantity orders will cost less per unit. It&#;s important to know that some custom label and packaging printers have MOQs, or Minimum Order Quantities, to even place an order with them.

At Sttark, we do not have MOQs, and the price you see published on the online quoter is our best price for your custom packaging based on your specifications. We also work off of a bulk pricing system, so the cost of your custom packaging is reduced by ordering larger quantities or more designs in one order.

Here are some examples of how the quantity ordered in packaging can affect the cost:

  • Ordering 100 units of a simple, one-piece paperboard box might cost around $0.50 per unit.
  • Ordering 1,000 units of the same box might cost around $0.40 per unit.
  • Ordering 10,000 units of the same box might cost around $0.30 per unit.

There are a number of ways you can make the most of your pricing for custom packaging and reduce the cost of custom packaging when considering quantity. 

  • Order as many units as you think you will need.
  • Order in bulk to save on the cost of materials and shipping.

A Few Unknown Costs of Custom Packaging

In addition to the factors mentioned above, there are a few other possible unknown costs of custom packaging that business owners should be aware of. These include:

Printed Proofs

Printed proofs can be necessary before production begins to ensure that your packaging design is correct. The cost of printed proofs can vary because the printer runs your order through most of its print production stages. Printed proofs give you an accurate representation of what your label or packaging will look like once the full order is printed on their machines.

Sttark includes Nex Day Air shipping in the cost of our printed proof to ensure customers can review their designs quickly and print their full order.

Prepress Costs of Custom Packaging

Prepress is the process of preparing your custom packaging designs for printing. This includes tasks such as converting the digital artwork file to the correct format for printing (CMYK) and checking the file for errors like missing fonts, incorrect sizing, or low-resolution artwork. We recommend an artwork resolution of 800 ppi at Sttark to ensure your artwork prints crisp and clear. The minimum artwork resolution for print is 300 ppi (pixels per inch). 

You can view Sttark&#;s Prepress Checklists for custom labels and folding cartons by clicking on the images below.

The cost of prepress is typically baked into the price of your order. Additional Prepress costs may be needed depending on the number of changes that need to be made. Some simple file changes may be made by Prepress Artists, but you should not expect this to be the case for all label and packaging printers.

Artwork Editing

If your business does not have high-quality artwork that is ready for print, you will need to hire a graphic design team to edit your artwork or create a new packaging design for you from scratch. The cost of artwork editing can vary depending on the complexity of the design request. 

As you&#;re thinking about the cost of your custom packaging, you should check with multiple custom packaging companies to see if they offer graphic design services on their website and get a quote to see what the additional cost will be. 

Can I get artwork editing or graphic design without printing my packaging?

It&#;s important to know that many custom packaging companies require you to place a printing order with them before they will do any design work for you. At Sttark, we let customers order graphic design without requiring them to place a printing order for labels or folding cartons. This way, you don&#;t have to delay getting your labels or packaging because you&#;re waiting on design changes.

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By keeping these important factors in mind, businesses can avoid surprises and ensure that they have a realistic budget for their custom packaging project.

As you can see, the cost of custom packaging can vary depending on a number of factors. However, there are a few things you can do to reduce the cost and make the most out of the purchasing experience. By following the tips in this article, you can get custom packaging that meets your needs and budget.

If you are ready to get started with custom packaging, Sttark can help! Contact us or get an instant quote online today.

Choosing The Right Corrugated Company

Packaging is a vital step in the agricultural industry that determines how produce moves from one location to another. A corrugated box is one of the most widely accepted and broadly used packaging materials in the world. Companies choose corrugated because it is superior and more flexible than other materials.

The right corrugated box company must help to deliver a proper packing box to meet your needs. Any machinery limitations that slow the process down, that create inconsistencies in the graphics or in box strength, or procedures that produce a lot of waste should be taken into consideration when choosing a corrugated supplier for your farm or produce business.

The Benefits of Picking the Right Company for Your Corrugated Box Needs

Save Money

There can be significant cost-savings in choosing the right corrugated manufacturer. It&#;s not always the upfront price you should consider. A great manufacturer will work with you to understand the actual products you&#;re shipping and fulfill your shipping requirements exactly.

Tailored Packaging

The right corrugated box company will truly understand the commodity you&#;re shipping and any nuances that come along with it. Important factors in choosing the best packaging include:

  • The shelf life of your produce for ventilation
  • Sunlight effects for proper shading
  • The product weight to ensure box strength
  • The number of commodities that will fit inside the box to ensure proper fit
  • How the box will be displayed to the end consumer to select appropriate graphics

The right corrugated box company will also work with you to understand any regulatory issues surrounding the packing and transport of certain products. If there are special considerations for the products such as partitioning or cushioning, these should be factored in during the design phase.

The Lowest Price Isn&#;t Always the Lowest Price

As noted above, the right box manufacturer will make the packaging that best suits your specific shipping and display needs. They should always deliver on quality and consistency at all times and without cutting corners.

Choosing the Right Manufacturer Reduces Wasted Boxes

Selecting a corrugated box company simply because they&#;ve given you the lowest up-front quote can lead to major cost nightmares down the line. A reputable manufacturer will most likely be competitive in the marketplace as it is, and will do everything possible to ensure your box is consistently reliable &#; regardless of the quantity you order. This will ensure there is very little waste in their processes and will result in the best value for money.

Investing in Quality Prevents Product Spoilage

Sometimes the corrugated box company with the lowest quote (appealing as that quote may be) chooses low-quality paper suppliers for your boxes. These substandard materials then lead to trouble with the strength and durability of your product packaging over an extended production. This ultimately results in product being lost or damaged during transit and your end consumers associating your product with poor display qualities.

Your Products Need Proper Protection

Safety is an essential aspect of determining the best packaging option &#; especially when it comes to perishable produce and other fragile items. The design of the boxes, the materials used, and the execution of their manufacture will all play a role to help determine if the goods will be kept safe during transit.

Good corrugated box companies will take the time to explain various aspects of quality control to you and won&#;t shy away from the topic when asked. They should focus on the consistency of their product and ensure that their processes are nearly error-proof.

See What Others Are Saying

Before signing on with a corrugated box company, be sure to check their reviews. A company that has complaints about the quality of the fiberboards is a major red flag. There is a lot of quality testing required for different packaging. It may take several designs to come up with the ideal box for your situation, but more often than not, an experienced company will already know what will work best as they&#;ll have produced packaging for your product with success in the past.

Sustainability Efforts

Sustainable Paper Sourcing

Today&#;s most responsible corrugated box companies have a set of principles and standards that include environmental responsibility considerations. Reputable corrugated manufacturers should be sourcing the paper they use from sustainable paper companies and environmentally conscious vendors for the other materials (like glue).

The best-corrugated box manufacturers want to help the environment by reducing paper waste, recycling waste properly, choosing non-toxic chemicals whenever possible, and selecting paper companies that support reforestation efforts.

Substandard Boxes Can Pose a Major Export Risk

Many countries have their own rules about how each package should be wrapped. Middle Eastern markets, European Union markets, Asian markets, and others have set regulatory practices that companies must follow. Attempting to make exports in packages that are not consistent with their standards could have expensive repercussions.

For example, in the European Union, apart from specifying the grading system of the product, they define labeling procedures for the box manufacturer and the owner of the shipped product. You cannot afford to miss any of these specifications.

The Right Corrugated Manufacturer Complies with Export Requirements

Experienced corrugated box companies understand the sensitivity of export markets. They also know how vital export markets are to your business. They don&#;t just make boxes for the quick sale, they should actually advise you on the best packaging practices to help your company&#;s longevity. They should help you comply with, not avoid technical requirements. This becomes especially important in an era of global trade where logistical support is usually welcome.

Consistent Boxes Utilize Space Efficiently

What happens if, through outdated machinery or bad manufacturing practices, the corrugated box company&#;s machines incidentally reduce your boxes size by half an inch due to a cutting error? To some it may not seem like a big deal, but even as little as units translate to 500 inches of lost space. Or &#; at the very least &#; a seriously challenging box-packing situation.

If a box does not meet the specifications, attempting to stack it can bring distortions that can affect how products fit snugly into containers. If a package is supposed to be firm, it should not end up swinging back and forth, because that will increase the number of hazards.

Quality Control is Worth the Effort

Logistics demand a careful balance that boils down to one word: Efficiency. You want optimal performance at this level &#; especially when you are dealing with mass production. The unexpected costs can be excessively high if you are not meticulous about quality control.

How Do You Select the Right Corrugated Box Company?

When deciding on the best-corrugated box manufacturer for your packaging needs, take special note of the following recommendations:

  • Pay attention to the details when discussing your box needs
  • Focus on processes and ensure high-end machinery inside their box plant
  • Look for experience and reputation among their support staff
  • Ask for recommendations from their current top customers
  • Insist on quality and consistency for the best possible packaging outcomes

Trust Fruit Growers Supply Company

At Fruit Growers Supply Company, we&#;ve been in the corrugated box business since . Our newly renovated Carton Plant delivers the absolute highest quality corrugated cartons, trays and retail displays in the marketplace to all of our customers. Give us a call today at (909) 256- or use our contact us form to discover how our outstanding reputation, unrivaled support, and unquestionable quality can be paramount in helping your business thrive.

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