Custom packaging is a great way to make your products stand out from other businesses and create a memorable unboxing experience for your customers. But how much does custom packaging really cost? The cost of custom packaging can vary depending on a number of factors, including the size and complexity of the packaging, the materials, the printing method, and the quantity you order.
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In this blog article, we will explore the real cost of custom packaging (plus some of the unknown costs you may not know about) and provide tips on how to get the best deal on packaging. We will also discuss the benefits of custom packaging and why it is worth the investment.
The size and complexity of the packaging will have a big impact on the cost. A simple, one-piece box will be less expensive than a multi-piece packaging box. The larger the packaging, the more material it will require. Additionally, the more complex the packaging, the more time and labor it will take to produce, which will increase the cost.
Here are some examples of how the size and complexity of packaging can affect the cost:
As the size and complexity of your custom packaging increases, there are more costs involved in producing it. This can also apply to custom product labels as well. If your label requires a unique die shape, a custom kit die, or special perforation for your container, those factors will affect the overall cost of your packaging.
The materials used in the packaging will affect the cost in a number of ways. Paperboard is the most common material for custom packaging boxes because it is relatively inexpensive. However, you can also use other materials such as plastic, metal, and glass.
The cost of the materials themselves will vary, but the weight of the materials will affect shipping costs too. Heavier materials mean more shipping costs to consider once you receive your new packaging. Furthermore, the more durable your custom packaging material is, the more expensive it will be. The upside to this is that more durable packaging will protect your products better.
It is important to consider the materials used in your packaging when you are budgeting for custom packaging. If you can use less expensive materials, you can save money. However, dont compromise on protecting your products. Having less durable materials can lead to your packaging being damaged once it arrives. This will result in a poor unboxing experience for your customers.
Here are some tips for reducing your material costs for custom packaging:
By following these tips, you can reduce the cost of custom packaging without sacrificing the quality or effectiveness of your packaging.
The printing method will affect the cost. Digital printing, which we offer at Sttark, is the most economical option for custom packaging and labeling. However, other methods like offset printing or flexographic printing can also be used.
The complexity of printing your custom packaging will affect the cost. More complex printing methods, such as adding spot colors, embellishments, or varnishes, will cost more. If your custom packaging requires more inks to be used, printers will include this in the cost of printing.
Packaging suppliers will typically include things like basic machine setup costs and ink costs in the printing price you receive. If you can use a less expensive printing method, you can save money.
The quantity you order will also impact the cost of your custom packaging. Larger quantity orders will cost less per unit. Its important to know that some custom label and packaging printers have MOQs, or Minimum Order Quantities, to even place an order with them.
At Sttark, we do not have MOQs, and the price you see published on the online quoter is our best price for your custom packaging based on your specifications. We also work off of a bulk pricing system, so the cost of your custom packaging is reduced by ordering larger quantities or more designs in one order.
Here are some examples of how the quantity ordered in packaging can affect the cost:
There are a number of ways you can make the most of your pricing for custom packaging and reduce the cost of custom packaging when considering quantity.
In addition to the factors mentioned above, there are a few other possible unknown costs of custom packaging that business owners should be aware of. These include:
Printed proofs can be necessary before production begins to ensure that your packaging design is correct. The cost of printed proofs can vary because the printer runs your order through most of its print production stages. Printed proofs give you an accurate representation of what your label or packaging will look like once the full order is printed on their machines.
Sttark includes Nex Day Air shipping in the cost of our printed proof to ensure customers can review their designs quickly and print their full order.
Prepress is the process of preparing your custom packaging designs for printing. This includes tasks such as converting the digital artwork file to the correct format for printing (CMYK) and checking the file for errors like missing fonts, incorrect sizing, or low-resolution artwork. We recommend an artwork resolution of 800 ppi at Sttark to ensure your artwork prints crisp and clear. The minimum artwork resolution for print is 300 ppi (pixels per inch).
You can view Sttarks Prepress Checklists for custom labels and folding cartons by clicking on the images below.
The cost of prepress is typically baked into the price of your order. Additional Prepress costs may be needed depending on the number of changes that need to be made. Some simple file changes may be made by Prepress Artists, but you should not expect this to be the case for all label and packaging printers.
If your business does not have high-quality artwork that is ready for print, you will need to hire a graphic design team to edit your artwork or create a new packaging design for you from scratch. The cost of artwork editing can vary depending on the complexity of the design request.
As youre thinking about the cost of your custom packaging, you should check with multiple custom packaging companies to see if they offer graphic design services on their website and get a quote to see what the additional cost will be.
Its important to know that many custom packaging companies require you to place a printing order with them before they will do any design work for you. At Sttark, we let customers order graphic design without requiring them to place a printing order for labels or folding cartons. This way, you dont have to delay getting your labels or packaging because youre waiting on design changes.
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By keeping these important factors in mind, businesses can avoid surprises and ensure that they have a realistic budget for their custom packaging project.
As you can see, the cost of custom packaging can vary depending on a number of factors. However, there are a few things you can do to reduce the cost and make the most out of the purchasing experience. By following the tips in this article, you can get custom packaging that meets your needs and budget.
If you are ready to get started with custom packaging, Sttark can help! Contact us or get an instant quote online today.
Packaging is a vital step in the agricultural industry that determines how produce moves from one location to another. A corrugated box is one of the most widely accepted and broadly used packaging materials in the world. Companies choose corrugated because it is superior and more flexible than other materials.
The right corrugated box company must help to deliver a proper packing box to meet your needs. Any machinery limitations that slow the process down, that create inconsistencies in the graphics or in box strength, or procedures that produce a lot of waste should be taken into consideration when choosing a corrugated supplier for your farm or produce business.
There can be significant cost-savings in choosing the right corrugated manufacturer. Its not always the upfront price you should consider. A great manufacturer will work with you to understand the actual products youre shipping and fulfill your shipping requirements exactly.
The right corrugated box company will truly understand the commodity youre shipping and any nuances that come along with it. Important factors in choosing the best packaging include:
The right corrugated box company will also work with you to understand any regulatory issues surrounding the packing and transport of certain products. If there are special considerations for the products such as partitioning or cushioning, these should be factored in during the design phase.
As noted above, the right box manufacturer will make the packaging that best suits your specific shipping and display needs. They should always deliver on quality and consistency at all times and without cutting corners.
Selecting a corrugated box company simply because theyve given you the lowest up-front quote can lead to major cost nightmares down the line. A reputable manufacturer will most likely be competitive in the marketplace as it is, and will do everything possible to ensure your box is consistently reliable regardless of the quantity you order. This will ensure there is very little waste in their processes and will result in the best value for money.
Sometimes the corrugated box company with the lowest quote (appealing as that quote may be) chooses low-quality paper suppliers for your boxes. These substandard materials then lead to trouble with the strength and durability of your product packaging over an extended production. This ultimately results in product being lost or damaged during transit and your end consumers associating your product with poor display qualities.
Safety is an essential aspect of determining the best packaging option especially when it comes to perishable produce and other fragile items. The design of the boxes, the materials used, and the execution of their manufacture will all play a role to help determine if the goods will be kept safe during transit.
Good corrugated box companies will take the time to explain various aspects of quality control to you and wont shy away from the topic when asked. They should focus on the consistency of their product and ensure that their processes are nearly error-proof.
Before signing on with a corrugated box company, be sure to check their reviews. A company that has complaints about the quality of the fiberboards is a major red flag. There is a lot of quality testing required for different packaging. It may take several designs to come up with the ideal box for your situation, but more often than not, an experienced company will already know what will work best as theyll have produced packaging for your product with success in the past.
Sustainable Paper Sourcing
Todays most responsible corrugated box companies have a set of principles and standards that include environmental responsibility considerations. Reputable corrugated manufacturers should be sourcing the paper they use from sustainable paper companies and environmentally conscious vendors for the other materials (like glue).
The best-corrugated box manufacturers want to help the environment by reducing paper waste, recycling waste properly, choosing non-toxic chemicals whenever possible, and selecting paper companies that support reforestation efforts.
Many countries have their own rules about how each package should be wrapped. Middle Eastern markets, European Union markets, Asian markets, and others have set regulatory practices that companies must follow. Attempting to make exports in packages that are not consistent with their standards could have expensive repercussions.
For example, in the European Union, apart from specifying the grading system of the product, they define labeling procedures for the box manufacturer and the owner of the shipped product. You cannot afford to miss any of these specifications.
Experienced corrugated box companies understand the sensitivity of export markets. They also know how vital export markets are to your business. They dont just make boxes for the quick sale, they should actually advise you on the best packaging practices to help your companys longevity. They should help you comply with, not avoid technical requirements. This becomes especially important in an era of global trade where logistical support is usually welcome.
What happens if, through outdated machinery or bad manufacturing practices, the corrugated box companys machines incidentally reduce your boxes size by half an inch due to a cutting error? To some it may not seem like a big deal, but even as little as units translate to 500 inches of lost space. Or at the very least a seriously challenging box-packing situation.
If a box does not meet the specifications, attempting to stack it can bring distortions that can affect how products fit snugly into containers. If a package is supposed to be firm, it should not end up swinging back and forth, because that will increase the number of hazards.
Logistics demand a careful balance that boils down to one word: Efficiency. You want optimal performance at this level especially when you are dealing with mass production. The unexpected costs can be excessively high if you are not meticulous about quality control.
When deciding on the best-corrugated box manufacturer for your packaging needs, take special note of the following recommendations:
At Fruit Growers Supply Company, weve been in the corrugated box business since . Our newly renovated Carton Plant delivers the absolute highest quality corrugated cartons, trays and retail displays in the marketplace to all of our customers. Give us a call today at (909) 256- or use our contact us form to discover how our outstanding reputation, unrivaled support, and unquestionable quality can be paramount in helping your business thrive.
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