Figure 1: Free floating ball valve (left) and a trunnion mounted ball valve (right)
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Trunnion ball valves are quarter-turn valves used to stop or start the flow of a media in a pipe. The most common type of ball valve has a &#;free floating&#; design, so the trunnion type is a design change. Within a trunnion ball valve the ball connects to the stem on one end and on the other end a shaft called the trunnion. Due to this design change, the ball is held firmly in place. In a floating ball valve, the ball is only connected to the stem, and is therefore called floating. This is illustrated in Figure 1 and highlighted by a red box.
Trunnion ball valves have many different advantages over free floating valves, they are suitable for low, and high-pressure applications, and offer lower operational costs then free floating ball valves.
For high pressure applications, a trunnion ball valve is the ideal ball valve design type. In the floating ball valves the ball has some freedom of movement. During use, the ball floats slightly downstream against the seat ring and creates a sealing only on one side of the valve. In addition, the torque on the stem is also increased.
This is the point where the trunnion design offers a solution. In the trunnion valve design, the ball is not floating as it is connected to the trunnion. This is advantageous since it will maintain a proper seal on both sides and there is no added torque to the stem. Therefore, for higher pressure applications a trunnion ball valve will provide better sealing and require less torque to turn.
Figure 2: A cross section of a trunnion ball valve, clearly showing the trunnion (A), and spring mounted seats (B)
Trunnion mounted ball valves are fitted with spring loaded seats. In a floating ball valve the pressure forces the ball against the seats, which creates a seal. Unfortunately the ball valve will need high pressure to create an effective seal, which would render them ineffective in low pressure systems.
Trunnion mounted ball valves are effective in both low and high pressure situations. In low or no-pressure situations the spring-loaded seats will create a seal, while also working for high pressure applications.
A trunnion mounted ball valve provides lower operational costs due to the fact that any additional pressure on the valve is absorbed by the trunnion and the stem. This leads to a lower operating torque, and subsequently eliminates the need for a large actuator.
To learn more about making the right selection of ball valve for your application, read our ball valve selection technical article!
A trunnion ball valve is designed by API608 or API 6D and complies with several other industry standards. API 6D gives basic design, dimensions, and testing standards for the trunnion valve. The API 6D standard also gives the standard weights of trunnion ball valves corresponding to different bore sizes and body dimensions.
Double block and bleed (DBB) is the process of shutting a pipe section on both sides of the valve rather than just one. Therefore a trunnion ball valve can block both the upstream and downstream sides of the working area and then vent (bleed) any pressure that remains in the piping and valve. A double block and bleed (DBB) is often used for stricter isolation of process fluid from other equipment. It usually consists of two trunnion ball valves that act as block valves and a bleed valve (usually ball or needle valve) to a safe location, consistent with local environmental regulations.
A DBB valve is a side-entry ball valve designed for downstream, midstream, and upstream gas and oil applications with either a welded or bolted body. The valve has two seats, each providing a seal against pressure separately. One seat seals the fluid from upstream, and the other seat seals the fluid from downstream. For a DBB trunnion mounted ball valve, when the valve is in the closed position, and the fluid comes from upstream, it pushes the seat against the ball to release the sealing.
When the pipeline is under pressure, the trunnion ball valve is closed. The fluid remains trapped within the ball, which creates a resultant pressure in the ball. The pressure within the ball rises when the temperature in the ball becomes higher. It is necessary to vent/bleed the pressure when the pressure in the ball becomes high enough. For a trunnion ball valve with a bleed function, the pressure in the ball pushes the seat back as the spring behind the seat compresses, and there is vent/bleeding between the sealing surfaces. According to API 6D specifications, the venting/bleeding is required at a pressure of less than 1.33 times the design pressure rating for the ball valves. However, several critical projects need to vent at a pressure less than 1.1 times the originally designed pressure.
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Figure 3: Double block and bleed valve
Trunnion mounted ball valves are essential components in fluid control systems, offering precise regulation and secure sealing in various industries. Understanding the intricacies of trunnion ball valves is crucial for engineers and operators to make informed decisions when selecting valves for specific applications. This comprehensive guide delves into the workings, differences, components, materials, applications, advantages, disadvantages, and selection criteria of trunnion ball valves.
Trunnion ball valves are quarter-turn valves designed to control the flow of media within pipelines. Unlike other ball valves, trunnion ball valves feature a fixed ball connected to a shaft called the trunnion on one end, ensuring the ball is securely held in place. This design offers stability and precise control, making trunnion ball valves suitable for high-pressure applications.
The functionality of a trunnion ball valve is relatively straightforward. Here&#;s a breakdown of the process:
The trunnion plays a critical role in this process. By absorbing the pressure from the fluid, it reduces the load on the ball and seats, enabling smooth operation and minimizing wear and tear, even in high-pressure environments.
The key distinction between trunnion ball valves and floating ball valves lies in their design and functionality.
Trunnion ball valves consist of essential components such as the ball, stem, trunnion, bearings, seats, and body. The trunnion supports the ball, ensuring stability and controlled rotation. Bearings reduce friction, while seats provide sealing against pressure. The body construction can be side entry or top entry, allowing for maintenance without removing the valve from the pipeline.
The materials used in trunnion ball valves play a critical role in their performance and longevity. Common materials include steel for the ball, polymers like PTFE or metals for the seats, and high-quality gaskets for reliable tightness and low-emission performance. The choice of materials depends on factors such as pressure, temperature, and the nature of the fluid being controlled.
Trunnion ball valves find extensive applications in industries such as oil refineries, petrochemical plants, power generation facilities, water treatment plants, and hydrocarbon industries. Their ability to provide precise fluid control, secure sealing, and reliable performance makes them suitable for a wide range of demanding environments where efficient flow regulation is essential.
While offering numerous benefits, trunnion ball valves also have some drawbacks:
Selecting the appropriate trunnion ball valve involves considering several factors:
By carefully considering these factors, you can ensure that the chosen trunnion ball valve effectively meets your application requirements and delivers optimal performance and value throughout its service life.
In conclusion, trunnion ball valves are indispensable components in fluid control systems, offering precise regulation, secure sealing, and reliable performance in various industries. Understanding their design, functionality, components, materials, applications, advantages, disadvantages, and selection criteria is essential for engineers and operators to optimize fluid control operations and enhance system efficiency.
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