3-Station Edge Roller

15 Jul.,2024

 

3-Station Edge Roller

What gauge material will it bend?

For more information, please visit metal roof sheet bending machine.

The ER3 rated capacity is 22 to 29 gauges this equates to .030&#; &#; .014&#; thick, please refer to &#;what materials does that translate to&#; question.

What materials does that translate to?

The gauge is a measure of the thickness of the metal, metal thickness increases as the gauge numbers decrease.

Steel:

  • 29 gauge is .014&#; &#; residential roofing
  • 28 gauge is .016&#; &#; residential roofing
  • 26 gauge is .018&#; &#; standing seam roofing
  • 24 gauge is .025&#; &#; standing seam roofing
  • 22 gauge is .030&#; &#; commercial roofing

Aluminum:

  • 24 gauge is .019&#; &#; coil stock material, commonly used for trim and flashing
  • 22 gauge is .024&#; &#; mid grade coil stock, commonly used for trim and flashing
  • 20 gauge is .032&#; &#; better grade, commonly used for trim and flashing
  • 18 gauge is .040&#; &#; architectural sheet metal work.

Copper:

  • 26 gauge is .016&#; &#; commonly used for backsplashes, range hoods as well as roofing
  • 24 gauge is .022&#; &#; 16 ounce copper sheeting is often referred to as &#;roofing copper&#; or &#;roofing flashing.&#;

Is there a special technique?

The trick to making a nice straight bend on metal with the ER3 is to start with a straight cut edge on the material you will be bending. Because the ER3 tracks along the edge of the material to be bent it is important to have a straight cut. The technique that works the best to prevent rippling of the material is to not to bend the material up to quickly. It is better to put light pressure on the tool and make multiple passes bending the material up about 10-20 degrees on each pass. For a bend to 90 degrees you should plan to run the tool back and forth at least 5 times.

Explain the type of bend that is achievable?

The ER3 is capable of bending straight bends of an infinite length up to 90 degrees. It is also capable of bending a 90 degree leg on a curve with radius of 17 feet or larger. It will work on tighter curves if it is not necessary to bend to a full 90 degrees, attempting to bend to a full 90 degrees on a tight curve will result in ripples on the bent up material.

Why would you need to adjust the ER3?

The bending depth of the ER3 Metal Edge Roller can be adjusted from 5/8&#; to 4&#; (15.9-102 mm) deep depending on the individual application.  For example, this gives the tool the ability of making deeper bends for custom flashings and then adjusting the tool for shallower bends on trim stock.

How do I adjustment the ER3?

  1. Loosen the three wing screws on the top of the tool.
  2. Adjust the center roller using the depth indicator marks on the top rod and lining up the desired depth with the back of the aluminum plate.  Tighten the center wing screw.
  3. Slide the tool together until the center set of rollers seat themselves into the holes into the base of the handle frame.

Do the ER3 rollers ever need to be replaced?

No, the rollers do not nee to be replaced, they will last the life of the tool.

Can the rollers for the ER3 be replaced?

No, the rollers are not a replaceable item.

Will the ER3 scratch the metal roof?

To ensure scratch free performance, make sure that there is not any foreign material on any of the rollers or surfaces that will come in contact with the metal roofing.

Reviewing the 7 Best Roof Panel Rollforming Machine ...

Whether you&#;re a standing seam metal roofing contractor or regional panel supplier/manufacturer &#; it&#;s critical to buy the right roof panel rollforming machine from a manufacturer that you trust.

We often hear from industry professionals about the overwhelming number of options of machine manufacturers, configurations, and types. Plus, many contractors want to fully weigh all of their options and make sure they&#;re getting the best machine for their business, especially with something so integral to a metal roofing installer or manufacturer&#;s productivity.

Sheffield Metals is an industry leader in the distribution of coated and bare metal products used to rollform standing seam metal roofing and wall panels. While we don&#;t manufacture rollforming machinery, we do sell and distribute them on behalf of our trusted partners at New Tech Machinery.

However, we know there are many manufacturers and distributors to consider. And since we believe that being an informed and educated consumer is the best way to make the right buying choice, we&#;ve put together a collection of some of the best portable and in-plant metal roof rollforming machine manufacturers.

(Note: Manufacturers are listed in no particular order.)

Manufacturer #1: New Tech Machinery (NTM)

Headquarters: Aurora, Colorado

Year founded:

About the company: New Tech Machinery is a leading manufacturer of portable seamless gutter machines and roof panel rollforming machines. Started by Larry Coben in , NTM was the first portable rollforming company to produce rollforming machines with polyurethane drive commercially. Mazzella Companies acquired New Tech Machinery in , allowing the business to grow significantly and offer its machines worldwide. Today, NTM produces versatile machinery that is easy to use and allows contractors/manufacturers to rollform roof panels directly at a job site.

Portable or in-plant roofing machines: Both

Select product offerings:

  • Roof panel rollforming machines &#; including the SSQ II&#; MultiPro Roof Panel Machine, SSH&#; MultiPro Roof Panel Machine, SSR&#; MultiPro Jr. Roof Panel Machine, and 5VC-5V CRIMP&#; Roof Panel Machine 
  • Wall panel rollforming machines &#; including the SSQ II&#; (wall profiles available) and the WAV&#; Wall Panel Machine
  • Gutter rollforming machines &#; including the MACH II&#; 5&#;, 6&#;, & 5&#;/6&#; Gutter Machines, MACH II&#; 7&#;/8&#; Combo Gutter Machine, and BG7&#; Box Gutter Machine

Manufacturer #2: The Bradbury Group

Headquarters: Moundridge, Kansas

Year founded:

About the company: The Bradbury Group of manufacturing companies is known for manufacturing machinery that performs automated production and systems integration in the metal processing industry. The Bradbury Group&#;s product lines include rollformers, coil processing equipment, levelers, slitting lines, embossers, etc. The Bradbury Group of companies operates out of locations worldwide, including North America, South America, Europe, Asia, and Australia.

Portable or in-plant roofing machines: Both

Select product offerings:

  • Rollformers &#; including portable standing seam rollforming machines (The Bradbury Portable Rollformer), in-plant standing seam panel production, gutter and trim rollformers, garage door rollformers, steel frame rollformers, and more
  • Coil processing equipment &#; including levelers, slitting lines, cut-to-length lines, packing equipment, and more
  • Insulated lines &#; including insulated panel product lines, garage door lines, and more
  • Metal shingle lines
  • Embossers
  • Custom rollformers

Manufacturer #3: Englert Inc.

Headquarters: Perth Amboy, New Jersey

Year founded:

About the company: Englert was founded by Herb Englert in originally as a gutter business. Today, Englert Inc. manufactures and distributes metal roofing, gutter, and rollforming products to the commercial and residential roofing markets. Englert is one of the few single-source roofing manufacturers with an in-house coil-coating line and offers a broad range of color and finish options.

Portable or in-plant roofing machines: Both

Select product offerings:

Contact us to discuss your requirements of aluminum door panel bender. Our experienced sales team can help you identify the options that best suit your needs.

  • Portable roof panel rollforming machinery &#; including the MetalMan Multi-Panel Roofing Machine and various MetalMan Fixed Panel machines
  • Gutter rollforming machinery &#; including the K-Style Seamless Gutter Machine (Englert&#;s Series 650 5&#; / 6&#; K-Style), MetalMan 770 7&#; Box Gutter Machine, Series 56X Seamless Gutter Machine, etc.
  • Metal folding and shearing machinery
  • Metal coil and sheets for roofing and gutter applications
  • Panel profiles for metal roofing systems
  • Gutter profiles/styles
  • Retrofit metal roofing systems

Manufacturer #4: Zimmerman Metals, Inc.

Headquarters: Denver, Colorado

Year founded:

About the company: Zimmerman Metals is a privately owned, family-oriented metal fabrication and machine shop founded in by William George Zimmerman. Today, Zimmerman Metals offers unique and innovative solutions in machining, structural steel, precision industrial steel, and metal roofing machinery. Zimmerman Metals is currently led by a 50/50 partnership of Mark Zimmerman and Taryn Christison. 

Portable or in-plant roofing machines: Both

Select product offerings:

  • Portable roofing machines &#; including the Z-Panel Machine, Commercial Roofing Machine, Structural Roofing Machine, Arch Roofing Machine, Wall / Soffit Panel Roofing Machine, and more
  • Structural steel fabrication &#; including bridges, trusses, specialty buildings, and more
  • Industrial steel fabrication &#; including railways, transportation, beam processing, turnkey products, and more
  • Art structure fabrication &#; including large and small art structures, stairs, tensile roofs, and more
  • Other machining and processing equipment

Manufacturer #5: Schlebach Maschinen GmbH

Headquarters: Friedewald, Germany

Year founded:

About the company: Schlebach GmbH is a leading manufacturer of equipment and machinery for metal roofs and walls. In , the manufacturing company Bartolosch GmbH with its owner, Ing. Friedhelm Bartolosch, acquired the rights to Schlebach and ultimately founded Schlebach Maschinen GmbH. Today, the company has approximately 200 employees working in a 110,000 square meter facility in Germany.

Portable or in-plant roofing machines: In-plant (on a cart/wheels)

Select product offerings:

  • Profiling machinery &#; QUADRO (XL, XXL, KS) profiling machines, MULTI profiling machines (QUADFLEX, MULTIPRO, PANROL), MINI profiling machines, standard and special profiling machines, and more
  • Notching machinery &#; including the notching units KLS, AK-QUAD, UKST, and more
  • Folding and seaming machinery &#; including the seaming machines PICCOLO, SPIDER, and FLITZER
  • Bending machinery
  • Slitting and cutting machines
  • Edging and clips machines

Manufacturer #6: Roll Former Corporation

Headquarters: Chalfont, Pennsylvania

Year founded:  

About the company: Roll Former Corporation was established in to design and build machinery for rollforming applications, including metal roofing, garage doors, skylights, swimming pool components, and more. Since then, Roll Former Corporation has developed a line of over 20 machines for residential, industrial, and commercial metal roofing applications. In August , Roll Former Corporation became a part of the company Tennsmith.

Portable or in-plant roofing machines: In-plant

Select product offerings:

  • Roof panel machinery &#; including the VS-150 Standing Seam Panformer, SSSP-3 3 Inch Trapezoidal Pan, SS20-A 2 Inch Armco, NSP Nail Strip Panel, 5V Crimp, and more
  • Wall and soffit panel machines &#; including the FL-105 1 Inch Interlocking Wall/Soffit Panel Machine, FL-15 1.5 Inch Interlocking Wall/Soffit, SOF-12 12 Inch Residential Soffit, and more
  • Power seamers
  • Cap and curving machinery
  • Hemming machinery
  • Coil processing machinery

Manufacturer #7: Cidan Machinery Group

Headquarters: Götene, Sweden

Year founded:

About the company: CIDAN Machinery has been manufacturing machines since and has established itself as a leading sheet metal machine manufacturer. In addition to manufacturing their own roof panel rollformers, CIDAN is also a distributor of New Tech Machinery equipment. Today, CIDAN serves customers worldwide and has operations in multiple parts of the world, including North America, Europe, and Asia. 

Portable or in-plant roofing machines: Both

Select product offerings:

  • Roof panel machinery &#; including the CIDAN QZ36 In-Plant Rollformer
  • Distributor of New Tech Machinery portable rollformers &#; including the SSQ II, SSR, and numerous gutter machines
  • Metal folder and bending machines
  • Metal shears
  • Coil handling, slitting, and cut-to-length machinery
  • Long folders
  • Miscellaneous storage and automation equipment

Questions & Things to Consider When Purchasing a Rollforming Machine

Whether you&#;re a contractor, chop and drop supplier, or regional manufacturer, when you purchase a roof panel rollforming machine, you&#;ll want to ask yourself some critical questions about your business and needs.

While the list below is just a selection of topics to consider, the answers to these questions can help you in the decision process and narrow down which machine, manufacturer, configuration, etc., is best for you.

Questions About Your Business

Panel production

  • Are you producing panels in a facility or at the job site?
  • Are you a chop and drop panel supplier? Or do you run the panels for your own installations?

Project efficiency

  • How are you currently getting the panels you need to do your business?
  • How would buying a rollformer make you more or less efficient?

Residential vs. commercial projects 

  • Do you install more residential projects? Light commercial? Primarily commercial? 
  • Do you plan to do more projects (primarily commercial) in the foreseeable future?

Profile options

  • What panel profile(s) do you want to offer your customers? Seam heights? Widths?
  • Do you need to offer engineered profile options (such as those for weathertight warranties, etc.)?

Budget/pricing

  • What are you comfortable spending on a rollformer? 
  • Is there a budget you must stay within?

Miscellaneous

  • Do you have the facility space for an in-plant machine (which takes up more space than most portable rollformers)?
  • Do you need any add-ons, such as a decoiler, trailer, notching, slitting, etc., to come with your rollformer?
  • How do you see your business growing in the next 1, 5, and 10 years? Will the rollformer you&#;re considering buying sustain that growth?

Questions to Ask About Machine Manufacturers

Machines offered

  • Does the manufacturer offer in-plant machines, portable machines, or both? 
  • What are the panel profile offerings for the machines you&#;re considering?

Supplier or distributor

  • What are the benefits of buying from a machine distributor vs. directly from the manufacturer? 

Machine lead times

  • Is the machine manufacturer able to process orders and assemble/ship the machine(s) in a timeframe that works for you and your business?\

Shipping and freight costs

  • What are the associated shipping costs if I were to order a machine?
  • Is shipping too expensive or beyond my budget?

Training, service, and technical assistance

  • Is there any kind of machine training offered if I become a customer?
  • Is the training free, or does it cost money?
  • Is there a dedicated service or technical department that I can contact with any machine questions or if I&#;m having an issue with any of the equipment?

Warranties offered

  • What warranties are available on the machine I want to purchase?
  • How do the warranties compare among manufacturers I&#;m considering?

Machine add-on options 

  • Does the company you want to buy from offer the add-ons (trailer, decoiler, reel stand, power pack, etc.) you wish to purchase?

Sales/account management

  • Is the sales team I&#;d be working with and purchasing from trustworthy, able to answer my questions, and reliable?

Final Thoughts on the Top 7 Rollforming Machine Manufacturers

There isn&#;t one specific rollforming machine or manufacturer that fits every roofing contractor or manufacturer. That&#;s why doing your research, knowing your options, knowing your business needs, and ultimately choosing the best rollformer manufacturer/brand/distributor is such an important process.

Keep in mind: There are many more factors to consider when purchasing a roof panel machine than just the cost. We see this happen all too often, which is why you should ask yourself and the manufacturers/distributors you&#;re considering the right questions (like those listed above).

Sheffield Metals is proud to offer a one-stop shopping experience for roofing contractors and regional manufacturers &#; whether it&#;s metal coil/sheets, accessories, rollforming machinery, engineering, or a combination of products. That&#;s why we know how important it is for you to choose the right roof panel rollforming machine to complement your operation.

Best of all, we offer free consultations to get to know your business and set you up for successful metal roofing and wall projects. Contact us today to speak with one of our helpful specialists!

Are you interested in learning more about stainless steel panel bender? Contact us today to secure an expert consultation!