Auger&#;s fillers are equipped with a high-precision auger shaft. The metering can reach a tolerance of ±1%. Our quest for filling accuracy can be illustrated below by our definition and examples of accuracy.
The filling volume of each filling unit of Auger&#;s filling and packaging machine is controlled by corresponding pulses from the auger shaft driven by a servo motor system. Simultaneously, through the weight data fed by the linked feedback system, the system can automatically adjust the auger shaft&#;s rotating speed. This feedback system ensures that the accuracy of the filling volume meets the design and remains stable. The hosting server receives the count of pulses. Then it adjusts each filling amount and the internal pressure in the raw material barrel to maintain the stability and high accuracy of the filling output.
The definition of filling accuracy of an auger filler varies, depending on the filling volume and a product&#;s compound. For example, for the 3-in-1 coffee powder mix, each coffee manufacturer's recipe is different, and the composition ratio of ingredients is different. For the same 50g filling, different recipes and different composition ratios of ingredients will result in different accuracy settings for the filler. Besides, different industries have different requirements for accuracy. Tolerance also depends on the filling amount. The following table provides a general guideline for the powder auger filler's accuracy tolerance for different filling volumes. Please note that the actual accuracy tolerance needs to be based on the customer&#;s need for machine specifications and product recipes.
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Powder is one of the most common products around. Anywhere you go, you are bound to encounter a product in powder form whether it&#;s protein powder, baking soda, coffee, baby powder, or spice. With the help of powder filling machines, manufacturers are able to package powder products in different sizes, shapes, and volumes.
Powder filling machines are often used in the following industries:
&#; Food
&#; Pharmaceutical
&#; Farming
&#; Personal care
&#; House care
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Because powder is not created equal, machine manufacturers have built different types of powder filling machines that cater to different kinds of powders. Some powders have granular sizes while others can quickly clump together when exposed to humidity.
Aside from type of product, powder automated filling systems are also classified by type of mechanism. These are just some of the special capabilities each type of powder filling machine has.
Ideal for free flowing products such as nuts, peas, corns, and beans, the cup filler machine measures a product based on where the product levels off in a container. A wiper removes the excess product flowing from the cup so it is leveled. Compared to other types of fillers, the cupper filler provides high production rates.
A net weight filler weighs the amount of product before filling a container. The benefit of using this type of powder filling machine is that it provides very accurate fill weights. The dribble feed rate automatically slows down as soon as the desired weight is almost achieved. It can be used on a variety of shapes, sizes, and weights by simply manipulating the weight adjust controls.
For fine powders, the auger filling machine is the best choice. Not only is it much more efficient, but it also prevents dust from getting in. You can have your auger filler made so products during the dispense cycle are virtually closed off from the atmosphere.
To pick the best automated filling systems, it is important to consider the consistency of your products. Whether it&#;s an irregularly shaped product, is free flowing, or piece count type, there is bound to be a powder filling machine that works best with its consistency.
By picking the most efficient automated powder filling machine, you enjoy efficiency and accuracy. As a result, production rates are higher. As with any product manufacturing company quality and quantity must go hand in hand in order to gain higher profits.
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