Durable, economical and precision torque control are three key benefits for any manufacturer that uses electric screwdrivers in a high volume production facility. The repetitive process of fastening many, many screws hourly and daily demands a high performance assembly tool. For low torque assembly applications, accuracy is essential for preventing damaged products or reliability failures.
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A brushless motor provides an extremely long operating life and extends the intervals between routine maintenance schedules. Electric screwdrivers with brushless motors have low maintenance requirements and eliminate the need for replacing the common expendable parts associated with non-brushless screwdrivers such as carbon brushes, rotors, switches and other contact points.
The LF-Series is an economical brushless electric torque screwdriver. The durable power tool features a Swiss Maxon brushless motor design. Heat generated by the motor is reduced and screwdriver performance is always at the maximum level. The reliable assembly tool ensures quality, cost savings and a reduction in overall failures. Mountz brushless electric torque screwdrivers are designed for precision torque control and are state-of-the-art in the assembly industry.
In addition to lower maintenance costs, the LF screwdriver is ESD certified, ensuring less than 1 Ohm at the bit tip. Manufacturing engineers involved with microelectronic products are aware of the importance of controlling Electrostatic Discharge (ESD) failures. Lapses in preventing the occurrence of electrostatic discharge can affect production yields, manufacturing costs, product quality, product reliability, reputation and profitability. ESD management with power tools reduces overall ESD failures. Don&#;t permanently damage an electronic product, be sure to select an ESD compliant tool. Making a safer world through accuracy and precision is the core purpose at Mountz.
The LF screwdriver models are available in &#;Push-to-Start&#; or &#;Lever-Start&#; configurations with various models covering a torque range capacity of 0.8 to 15.6 inch-pounds. The power tool can be connected with the Scout screw counter. Complex fastening regimes with multiple screws and high-speed production can lead to missed screws and compromised quality. A screw counter helps manufacturers detect and eliminate costly screw-fastening errors during the assembly process.
Using a quality brushless electric screwdriver makes a safer world through accuracy and precision. Controlling torque is essential for companies to ensure their product&#;s quality, safety and reliability isn&#;t compromised. The failure of a three-cent fastener that isn&#;t properly tightened can lead to catastrophic or latent failures. Fasteners that are insufficiently fastened can vibrate loose and excessive torque can strip threaded fasteners.
Maximize the benefits of operating an economical brushless electric screwdriver in your manufacturing facility. Improve your fastening process while reducing maintenance intervals and costs, request a quote.
The manufacturing industry has seen rapid advancements in technology, and one area that has evolved significantly is the electric screwdriver. Whether you&#;re working in a high-volume assembly line or performing delicate electronic work, choosing the right tool can impact your productivity and product quality. Among these tools, the brushless screwdriver is emerging as a game-changer. But what exactly is a brushless screwdriver, and how does it compare to standard electric screwdrivers with brushed motors? What is the difference between brushed vs brushless tools?
Standard electric torque screwdrivers have long used brushed motors, a traditional design that relies on parts like carbon brushes to keep the tool running. While these motors work well, they come with downsides because the parts inside wear out over time. These components, including brushes and switches, need regular maintenance and replacement to keep the tool working properly. Additionally, brushed motors generate heat, which can reduce the tool&#;s lifespan and cause more frequent breakdowns. As these parts wear down, performance drops, and the tool may eventually stop working, making brushed screwdrivers less reliable for tough, long-term use, especially in demanding industrial environments.
Delta Regis Set of Brushes
Delta Regis ESL 300 brushed screwdriver
Brushless electric torque screwdrivers use a more advanced motor design that skips the need for carbon brushes found in older models. Instead of relying on physical contact to generate power, they use electronics to control the motor. This reduces friction and heat, helping the tool run cooler and more efficiently. As a result, brushless screwdrivers last longer and don&#;t need as much upkeep because there are fewer parts that can wear out. They also provide more consistent power, which makes them great for heavy-duty or high-precision tasks. Overall, they save time, money, and hassle by reducing the need for repairs and offering better performance.
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: With no brushes to replace, the maintenance needs are minimal, reducing both time and expenses.
: The absence of brush and commutator erosion extends the tool&#;s operational life.
: Brushless motors run quieter, which is beneficial for a more comfortable work environment.
The advantages of brushed vs brushless tools go beyond longer life and reduced maintenance. They offer several operational improvements, such as:
: Because there are no brushes, brushless screwdrivers don&#;t generate carbon dust, making them suitable for
clean roomsand
electronic circuit work.
: Without brushes, there&#;s no sparking, which eliminates
electromagnetic interference (EMI)and reduces heat, allowing the screwdriver to be used safely for longer periods.
: With a quieter and cooler operation, brushless screwdrivers can be used for extended hours without causing fatigue to the operator.
: For cordless models, brushless motors consume less power, resulting in
better battery life, which enhances the longevity of the device and reduces maintenance costs over time.
Brushless screwdrivers represent a significant advancement over traditional brushed electric torque screwdrivers. Their longer lifespan, lower maintenance, and improved performance make them a superior choice for industries that demand precision, reliability, and efficiency. With fewer moving parts and a more efficient design, brushless screwdrivers not only enhance production output but also reduce overall operational costs.
For manufacturers seeking to optimize their assembly processes, investing in brushless screwdrivers is a smart choice that delivers both cost savings and better product quality. These tools are the future of electric screwdrivers, offering power, precision, and longevity unmatched by their brushed counterparts.
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