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Some of the most common copper alloys used in forging applications are oxygen free electronic (OFE), naval brass, aluminum bronze, chromium copper, copper nickel and chromium zirconium copper. Forged copper provides an economical alternative to cast, welded and fabricated copper as well as offering a superior density and freedom from flaws.
In addition, copper forgings have non-magnetic properties and non-sparking characteristics that are beneficial to industries such as electronics, automotive, mining, construction, aerospace, defense, material processing, architectural and industrial. Copper forgings offer high strength at low densities.
Copper forgings can be made through different forging processes, depending on the type of copper alloy. The different copper alloys are typically divided into five categories: brass, a copper and zinc alloy; phosphor bronze, an alloy of copper with 3.5 to 10% of tin; aluminum bronze, with aluminum as the main alloying metal added to copper; silicon bronze, usually containing about 96 percent copper; and copper nickel and nickel silvers, with compositions from 10% nickel to 45% nickel.
Copper alloys can be forged using closed die forging. Closed die forging involves the movement of metal blanks through a set of dies shaped in the required part design. Copper alloys can also be forged using open die forging. Open die forging creates parts by the hammering or pressing of the copper alloy by the die into the required shape.
Copper alloys can be cold forged, warm forged or hot forged, depending on the composition of the specific alloy. In cold forging the copper alloy is not directly heated, but formed using high pressure. In hot forging the copper alloy is heated to high temperatures then formed. In warm forging the copper alloy is heated to a range that is above room temperature but below the metal&#;s re-crystallization temperature.
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Precision Forgings Company is one of the foremost manufacturers of high excellence non-ferrous and ferrous forgings on behalf of over several years. The company specializes in intricate shapes in a wide variety of sizes to come across the most strict customer stipulations. As of the farm lands to roadways, from the oil grounds to houses- those are the spaces you will search Precision Forgings.
They also deliver value-added machining to the forgings and as well provide job-shop machining to gratify their customer requirements. While the company instigated, it produced forgings simply from carbon as well as alloy steels. Later the concern has developed the ability to forge several more materials comprising Copper, Brass, Aluminum and Stainless Steel.
The importance of Precision Forgings Company
The Precision Forgings Company has now suggestively grown into an exceptionally new machining ability that machines forgings as well as also has established a particular name in the valve plus fittings industry. The valves, as well as fittings industrial by this shop, have been consistent by the leading refrigeration and air-conditioner OEM's in the nation. They also provide raw forgings that are critical mechanisms in tractor, automobile and various Engineering businesses.
In another word, they can say that the manufacturers are making some otherwise no flash also the forged metal part will be at otherwise solid its final dimensions, needing very little or no destroying. The number of manufacturing processes is reduced along with the material misused. Moreover, precision forging may manufacture very complex components with solvent sections; condensed closer tolerances also draft angles.
In this forging technique mainly difficulties that die as well as exceptional machinery are requisite; also more alert control of the entire manufacturing process is required. In precision forging, the amount of material in this job, along with the flow of those materials over the mold must be precisely determined. An additional factor in this technique like as the placing of the work part in the cavity should also be accomplished correctly.
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