How 8 Industries Use Laser Marking Systems

30 Sep.,2024

 

How 8 Industries Use Laser Marking Systems

UV laser marking is a completely non-destructive method that alters the physical characteristics of a surface to create clean, clear, and indelible imagery. It&#;s an effective technique for many different materials, including certain metals, plastics, ceramics, glass, and more.

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Additionally, UV laser marking accuracy and effectiveness make it suitable for highly regulated applications, such as medical device manufacturing, aerospace, and defense. And while the function of an industrial laser marking machine is relatively simple, there are actually many ways to implement them into your business. Read on to learn how these eight industries use laser marking systems to improve their performance and results.

PHARMACEUTICALS

The pharmaceutical industry benefits greatly from the use of laser marking machines, specifically regarding capsule marking and pill imprint coding. Due to government regulations, all medications sold to the general public must feature an identifying marking that provides information on drug type and dosage (some pill and capsule markings also denote trademarks and company logos or imagery). There are several different methods for creating these imprint codes, including debossing, embossing, printing, and engraving.

However, laser marking is perhaps the most effective and efficient method for labeling pills and capsules. This technique is non-destructive, making it highly suitable for marking sensitive medications. Plus, the process is much quicker than pressing drugs or other traditional marking methods. Lastly, UV laser marking is non-contact and extremely sanitary, eliminating instances of cross-contamination during production.

AUTOMOTIVE

Automotive manufacturing is a complex process that&#;s highly regulated and involves an exorbitant amount of components, equipment, and parts. UV laser marking machines are used in manufacturing to mark and identify various parts traveling along the assembly line. More importantly, laser marking is an invaluable method for safely labeling vehicle-related wires.

Why is marking automotive wires so essential to the industry? Mainly, it helps with cable management and makes maintenance work far easier for electricians. Additionally, it ensures better-assembled vehicles that are safer for the general public. Ultimately, UV laser marking machines make the manufacturing process simpler, faster, and more effective.

AEROSPACE

Just as with the automotive industry, laser marking machines help improve the success and efficiency of aerospace manufacturing. Furthermore, UV laser marking methods are often needed in this industry, as many aircraft components are made from unique and exotic materials that are resistant to other marking techniques.

The non-contact, non-destructive nature of UV laser marking ensures that airplane parts remain structurally sound and functional. Plus, this specific industry is heavily regulated (for a good reason!), so having a dependable, fast, and accurate method for labeling metals, plastics, and wires is paramount. Military defense manufacturers also use the same equipment as the aerospace businesses for many of the same reasons listed above.

JEWELRY MAKING

While UV laser marking is often implemented in specific, highly-industrial environments, it is beneficial in jewelry marking applications. For instance, certain metals react poorly to engraving and other marking techniques. Plus, engraving is a slow and sometimes imperfect process that&#;s impractical for large-scale jewelry-making operations. Since UV laser marking merely changes the properties of a given surface, it&#;s a very safe and efficient tool for lapidaries. Additionally, this method is suitable for accurately marking tiny objects, such as pet name tags, necklace charms, ring bands, and more.

MEDICAL DEVICE MANUFACTURING

UV laser marking is highly useful for many different applications, but perhaps none more than medical device manufacturing. Similar to other industries on this list, medical device manufacturers are under strict government regulations to ensure the safety and well-being of patients.

UV laser marking is non-contact and highly sterile, making it ideal for creating labels on implants, catheters, and other devices. And since little heat is required, medical devices won&#;t accidentally suffer damage during the marking process. As a bonus, the indelible marking produced by laser marking machines is durable in any environment, including inside the human body, as the imagery will never fade away.

ELECTRONICS

Plenty of engraving methods used within the electronics industry are effective, but none are as capable of labeling tiny components as UV laser marking machines. When microchips, circuit boards, resistors, and other smart electronic parts require markings, laser machines are used to produce accurate and clear results. You can even adjust the wavelength of your laser machine to mark microscopic objects successfully! And, as stated before, there&#;s no risk of the UV laser beam damaging delicate electronic materials.

WIRE AND CABLE

Wire and cable manufacturing is a very specific industry that, among other things, is responsible for processing many products at once. Properly labeling such a massive number of wires and cables during production requires comprehensive machinery. That&#;s where UV laser marking comes into play; these machines are built to process many cables and wires at a quick pace without sacrificing image quality. And, of course, UV laser marking is non-destructive, especially when interacting with sensitive insulation jackets and electrical components.

FOOD AND BEVERAGE

UV laser marking machines are extremely useful during the food and beverage manufacturing process! Food and beverage processing plants often install laser marking machines on their assembly line. Their function is to create lot numbers, expiration codes, and other important markings on the product packaging.

These devices can label a wide array of materials, including plastic, ceramics, glass, and more. Plus, they work quickly and effectively, helping expedite the processing and manufacturing processes. UV laser marking machines are automated to further increase productivity.

As you can see, these various industries use laser marking systems in very different ways. Some utilize this technology for its efficiency and accuracy. Other businesses benefit from the non-destructive and sanitary manner of laser marking techniques. Overall, every industry that has regulated or specific manufacturing processes can benefit from installing laser marking systems in their facilities.

For some applications, such as jewelry making, a small device is all that is needed; however, large-scale operations in the medical device or pharmaceutical manufacturing sector may require more equipment. Regardless of your specific requirements, we at Tri-Star Technologies have the right laser marking machines and products. Please browse our selection today to find the perfect item for you and your business. You can also contact our friendly team for additional information on our processing equipment.

What a Fiber Laser Marking Machine Can Do For You

Industrial Applications of Fiber Laser Marking Machine

Automotive industry

The automotive industry has become one of the largest users of this technology. It is estimated that a car is made of roughly 30,000 parts, which are either made up of steel, aluminum, copper, special fiber or plastic, all varying in shape and size.

The following are some of the applications where part marking is achieved using a fiber laser marker in the automotive industry;

  • Marking seat belt components with information such as country of origin, serial numbers and barcodes.
  • Marking various components and button on the dashboard. These need to be well visible during the day and illuminated at night. Therefore, day and night markings are used.
  • Other materials such as ceramics used to make spark plugs can also be marked using these method too.

You&#;ll also find Fiber Laser markings on engine blocks, automotive sensors, chassis VIN number and motorcycle parts.

 

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One of the biggest concerns with markings in this industry is readability and traceability. Parts ought to be traced to their country of origins and markings be machine readable. It is for this reason Fiber Lasers have noted increased usage in the recent past.

 

Integrated Circuit Industry

Integrated circuit elements are the most important units used to build circuits and systems. The Fiber Laser marking machine can be used to make markings on Integrated Circuits boards and semiconductor components, including text and graphics.

No mechanical pressure is generated due to the non-contact processing mechanism. The laser beam is extremely thin hence can be integrated on small components including capacitors and crystal oscillators.

 

Electronics Industry

In such a fast-evolving industry, it is crucial that efficiency is prioritized and the need to match the ever-increasing demand. This demand also expects quality and safety too. TVs, Laptops and smartphones are all made up of tiny and small substances.

Fiber Laser marking is the most efficient for marking in this industry because of its ability to work with minute elements without damaging the surrounding material.

 

Medical Industry

Health establishments and manufacturers of medical equipment are subject to very strict standards in terms of position, size and content of the marking, thereby leaving no room for error.

Markings must be resistant to cleaning with acid, corrosion and sterilization and high temperatures.

Tools may become smaller and process more efficient. But high quality and safety remain the foremost priorities in this industry. Fiber Lasers have therefore become popular for markings in this industry, considering quality, cost-effectiveness, speed, reliability and adaptability.

The following are some of the most common reasons why Fiber Laser markings are used in the medical industry;

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  • Traceability of Medical equipment: The internal medical personnel in health establishment need to be able to track and locate the medical devices in their hospitals. They should also be able to clearly read and make out each instrument through the sterilization process.
  • Identification of medical prostheses: Medical prostheses need to have a medical number or logo based on alphanumeric series retrieved from a dedicated database.
  • Traceability of Individual Biofluid Storage Containers.