Measuring the thickness of your shrink film involves using gauges. Choosing the right shrink wrap gauge is essential for protecting your load and preventing wear and tear on your products. This shrink/stretch wrap guide covers the common types of gauges and the weight they are best suited to.
Different kinds of shrink wraps will have varying thickness gauges for the material. The item or product you’re wrapping with will determine how thick of a shrink film you need to apply. The gauge also plays a part in the strength, durability, and tear resistance of the wrap. Typically, the more your product weighs, the higher your gauge will be.
Starting with the thickest heat shrink wrap roll on the market, the 150-gauge wrap is helpful for many applications. Typically, you would use this thickness to cover taller or oddly shaped items. This stretch film gauge works best for sharper objects because it’s more resistant to tearing.
Coming in at a slightly smaller thickness, 90-, 100-, and 115-gauge wraps can handle excessive weight. 90-gauge films hold up to 2,600 pounds, while 100/115 gauge can support up to 3,000 pounds! This category involves shrink wrap that is more heavy-duty and resistant to wear and tear.
Right in the middle of the different gauges, 80-gauge wrap is considered the industry standard. 70-gauge film is similar to 80 and just as popular. Ideally, these two thicknesses can handle up to 2,400 pounds.
A stretch wrap with a 60-gauge thickness is true to size if you were to measure the material with a micrometer. Use this film with standard loads up to 1,800 pounds. As for a slightly higher gauge, 63-gauge wrap can actually handle much more weight, clocking in at 2,200 pounds, and does not puncture as easily.
When it comes to choosing the right shrink wrap gauge, a lower thickness, like a 47-gauge, is better at providing tighter coverage on your load while retaining the same strength as a 60-gauge film. This means a shrink roll with a 47-gauge can handle 1,800 pounds.
Lastly, a 37-gauge wrap is the most unique on this list because it’s actually a pre-stretched 80-gauge film. This wrap will be much thinner than its counterparts and best for loads no heavier than 800 pounds. Shrink wrap with a 37-gauge thickness is much easier to apply than higher gauges.
Consider the type of load you are wrapping first and how heavy it is to determine which shrink wrap is best for the application. Use the shrink wrap thickness guide above to ensure you’re choosing a suitable film for the job. Browse the wraps available at Buffalo Shrink Wrap to find the right one for you.
If you want to keep your product safe and secure for sale, you may have already seen that shrink film can help you do that. There are many kinds of shrink film on the market today so it’s important to get the right type. Not only will choosing the right type of shrink film help protect your product on the shelf, but it will also enhance the buying experience for your customers or buyers.
Out of the many types of shrink film, the three main types of film on the market you will want to review are PVC, Polyolefin, and Polyethylene. These shrink films each have properties that cross over to different applications, but specific characteristics of these films may make them more suited for your particular use.
Here are some strengths and weaknesses of each type of shrink film to help you choose which one may be best for your application.
Strengths:
This film is thin, pliable, and light, typically more affordable than most shrink films. It shrinks only in one direction and is highly resistant to tearing or puncturing. PVC has a clear, shiny presentation, making it aesthetically pleasing to the eye.
Weaknesses:
PVC softens and wrinkles if the temperature gets too high, and it becomes hard and brittle if it becomes to cool. Because the film has chloride in it, the FDA has only approved PVC film for use with inedible products. This also causes it to emit toxic fumes during heating and sealing, making it necessary to use it in very well-ventilated areas. This film therefore also has strict disposal standards. PVC is not generally suitable for bundling multiple products.
Strengths:
This shrink film type is FDA approved for food contact since it doesn’t have chloride in it, and it produces much less odor during heating and sealing. It’s better suited for irregularly shaped packages as it shrinks more fully. The film has a beautiful, glossy surface and is exceptionally clear. Unlike PVC, it can withstand a much wider range of temperature fluctuations when stored, saving inventory. If you need to bundle multiple items, polyolefin is a great choice, and it is highly resistant to puncture and tearing. Cross-linked polyolefin is also available which increases its strength without sacrificing clarity. Polyolefin is also 100% recyclable, making it the “green” choice.
Weaknesses:
Polyolefin is more expensive than PVC film, and it may also require perforations in some applications to avoid air pockets or bumpy surfaces.
Some additional information: Polyethylene film can be used for shrink film or stretch film, depending on the form. You will need to know which form you need for your product.
Manufacturers create polyethylene when adding ethylene to polyolefin during the polymerization process. There are three different forms of Polyethylene: LDPE or Low-density Polyethylene, LLDPE or Linear Low-density Polyethylene, and HDPE or High-density polyethylene. They each have various applications, but normally, the LDPE form is used for shrink film packaging.
Strengths:
Beneficial for wrapping multi-packs of heavy items—for example, a large count of beverages or water bottles. It is highly durable and is able to stretch more than other films. As with polyolefin, polyethylene is FDA approved for food contact. While PVC and polyolefin films are limited in thickness, usually only up to 100-gauge, polyethylene can be scaled up to 1200-gauge, making it ideal for wrapping vehicles such as boats for storage. Uses range from bulk or frozen foods to trash bags and palletizing as stretch wrapping. Check with your manufacturer to know which form (LDPE, LLDPE, HDPE) you should use.
Weaknesses:
Polyethylene has a low shrink rate of around 20% and isn’t as clear as other films. It is more expensive than other films. Polyethylene shrinks while cooling after it has been heated, making it necessary to have additional space for cooling at the end of your shrink tunnel.
Make sure you know what shrink film you need for your product application. It will save you time and money. If you need help, let one of our packaging experts help you. Traco Packaging has been supplying shrink film for over 35 years. Call or email one of our packaging specialists to get your project going, or go to our website at https://www.tracopackaging.com/and request a quote today.
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