1. The slitter rewinder has helped increase the production of many necessities. The rise of the printing press is a weal or woe, and the sudden influx of demand for more durable paper has shaken the economy. Many inventions appeared before the realization of slitter rewinders. However, none of them provides a suitable solution to this problem. After that, there was Pulsifer (). He pioneered conversion technology development and made a breakthrough in the manufacturing industry. The convenience we know today is all due to the great thinker who thought of this concept a hundred years ago. Slitting rewinders have not received mainstream attention because they are large and cumbersome, and they only help produce simple goods.
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2. The paper slitting rewinding machine makes the entire manufacturing process safer. Next, the slitter rewinder introduced a safer and faster way to cut and roll products to employees. You can't even imagine how much risk workers would take when manufacturing moved products with their bare hands. Without a slitter rewinder, workers will face indirect (work fatigue, stress, burnout) and direct danger (injury).
Due to mass production and lower labor costs, rolled goods have become cheaper. The slitter rewinder helps the company reduce labor costs and increase revenue through mass production. Using the machine allows them to sell products manufactured with the help of slitter rewinders at a lower price of paper roll slitting machine manufacturers.
Paper roll slitting rewinder is used for paper slitting processing. San Machinery also need to solve the problem of insufficient tension when the paper roll slitting and rewinding machine processes paper. So how should we solve the problem of inadequate pressure when the paper roll slitter rewinder is processing paper?
When the voltage of the upper and lower tension controllers of the magnetic powder clutch of the paper roll slitter rewinder is adjusted to a high value, the winding tension is still insufficient, and the twisted film material is loose. At this time, we can easily grab the reel with our hands and stop and roll. This situation shows that the output torque of the magnetic powder clutch of the high-speed slitter is insufficient. The reason is generally that the magnetic powder inside decreases or fails over time. At this time, we can directly fold up the magnetic powder clutch and add new magnetic powder. Then you can recover the work.
Investing in a slitting and rewinding machine can be done in two ways : buying a new machine or retrofitting an existing one. Each option has its own pros and cons.
Buying a new machine is the most expensive option, but it comes with numerous advantages. New machines are generally more efficient and productive than older ones, and they also come with a comprehensive warranty. Furthermore, new machines can be customized to meet specific operational needs. This means choosing a machine with the desired width and length cutting capability, or a machine with a specific number of winding stations.
To stay competitive in today's rapidly evolving manufacturing landscape, it is important to embrace technological advancements that enhance efficiency, reduce costs, and improve overall production quality. Retrofitting offers a strategic solution to achieve modernization, aligning equipment with the demands of Industry 4.0 and unlocking various benefits.
Opting for the retrofitting of an existing machine presents a more budget-friendly alternative. However, it's important to recognize that there could still be limitations when weighing the benefits of new machines against making modifications to the existing ones.
To understand the retrofitting process better, let's take a closer look at the tasks involved. Retrofitting may include :
The specific tasks involved in retrofitting will vary depending on the specific machine and the desired results. However, the goal of retrofitting is to improve the machine's performance and extend its lifespan.
Retrofitting is versatile and can encompass a range of projects to enhance slitting and rewinding machines. Here are some examples :
For machines with a width of 2 meters or less, the focus is on integrating standalone automation features. For machines with a width of 5 meters or more, the upgrade process is more complex and requires evaluation of the weight load, control system, and mechanical structure.
Upgrading control cabinets with advanced technology for improved functionality and streamlined operations.
Integrating higher efficiency motors to achieve energy savings and performance enhancements.
If you want to learn more, please visit our website Paper Slitter Rewinder.
Upgrading the lay-on roller for precise and superior winding quality, resulting in consistent high-quality output.
Improving machine performance, efficiency, and user-friendliness, leading to increased productivity and reduced costs.
Making the chuck safer and more stable to reduce scrap rate and improve winding quality.
Modifying the electric control box to support automation and remote monitoring, improving production efficiency and reducing costs.
Modifying these components to be more powerful and precise, enhancing production efficiency and reducing costs.
Users can simply recall saved recipes from the touch screen interface, which will place the knives across the width of the web path according to the program setting. With just a few clicks, slitting can be carried out faster and more accurately than ever before.
Learn more: Nicely's New Slitter Rewinder Features Advanced Automation
Nicely Machinery is a leading provider of retrofitting and upgrading services for slitter rewinders. We recently completed a successful retrofit project for a customer in Texas, USA. The customer had a legacy slitter rewinder that was no longer meeting their production needs. The machine was outdated and inefficient, and it was not able to keep up with the customer's increasing production demands. We retrofitted the machine with a new drive system, control system, and slitting blades. The upgraded machine increased production speed by 20% and reduced energy consumption by 15%. The customer was highly satisfied with the results of the retrofit project, as they were able to increase production without purchasing a new machine. Energy costs were also reduced, and their environmental impact decreased.
Learn more: Retrofit Project for Texas USA
When considering upgrading factory equipment, it is important to choose the right partner. An experienced partner ensures a smooth upgrade process and transformative results. Nicely provides retrofitting and upgrading services for customers with inadequate slitter rewinders, irrespective of whether the machines were originally from Nicely or another supplier. We can help improve production efficiency, reduce costs, and extend machine life.
Our team of experienced engineers collaborates with clients to create customized retrofit or upgrade plans that meet specific needs. Some benefits of working with Nicely include:
Nicely specializes in upgrading large-format slitters that exceed 6 meters, offering a comprehensive range of improvements. This includes not only the replacement of modern mechanical components and robust transmission rollers to align with new materials and market trends, but also the integration of advanced drive systems and the incorporation of Industry 4.0 for data communication, thereby enhancing energy and production efficiency.
The decision of whether to purchase a new slitter rewinder or retrofit an existing machine is a complex one. There are many factors to consider. The best decision for your business will depend on your individual circumstances. If you are unsure which option is right for you, or you are seeking a partner to upgrade your factory equipment, please contact us. We offer a free consultation or basic guides of slitter and rewinder, and will gladly assist you in determining the best upgrade solution for your needs.
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