I have found repairing things is so much better then replacing the parts.
A lot of times the part is hard to find or not available, if you do get the replacement part, sometimes it's not even like the stock part and you end up modifying it, to get it to work. Then there is the problem with them sending you the wrong part and that happens way too often. Then there is the down time and the cost. Even if the part can be had without shipping, I have found I can fix it faster then I can track the part down and run out and get it.
Heck, most people would just throw out the whole dryer, why bother even fixing it.
The last thing I fixed was a on/off switch in a old transistor radio. That was a major challenge, impossible for 99.999% of people, but a person feels like they conquered the World when they accomplish something they even questioned if they had the fortitude to fix.
You will get efficient and thoughtful service from TY-induction.
The induction recipe is critical in maintaining accurate and steady temperatures that provide more precise heating results. Our highly skilled technicians with extensive experience and expertise in induction heating coil design are our advantage. Before starting induction heating coil fabrication our staff will review part drawings and sample parts as well as your current process. They will then suggest adjustments to production to improve the precision of the inductor and efficiency of your operation.
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Plotting out the process as well as creating a custom inductor coil design can have a huge impact on overall manufacturing efficiency, part quality and the cost of manufacturing. Time and energy saved to reduce labor and utility costs and to create better parts mean less rework and happier, loyal returning customers. Years of experience in custom building induction coils and developing process blueprints means you won&#;t have to reinvent the wheel. Our technicians know what works and we can put our expertise to work for you.
Physical parameters that determine an induction coil&#;s design often include:
Discussing the specific details of the customer&#;s part and process mark the beginning of the inductor design process at eldec. We will:
eldec offers several options for induction coils. They can be used separately or in combination to intensify magnetic flux, secure a workpiece or to protect your coil investment.
Contact us to discuss your requirements of custom how to make a heat coil supplier. Our experienced sales team can help you identify the options that best suit your needs.
Typically, an inductor&#;s uniqueness is determined by the part&#;s geometry and accessibility as well as the location that requires heat rather than by the process being performed. Additionally, an induction coil's shape impacts the creation of the magnetic field. For example, surround or OD heating coils (a coil placed on the outside of the part) are inherently more efficient than ID heating coils that are placed into the bore since the current in the inductor wants to travel the shortest distance, which is to the inside edge of the turn. If the part is on the outside of that turn, the current will not be as strong on that part of the inductor, which makes the inductor less efficient. Nevertheless, flux concentrators (laminations and ferrotron) are very helpful in redirecting and concentrating the magnetic field to increase efficiencies of an ID coil if accessibility rules out using an OD coil.
That said, certain types of coils are more likely to be used for specific processes in order to increase the inductor's efficiency and precision. The following examples offer a few suggestions of possible uses.
A face heating inductor is typically used for brazing squirrel cage rotors for electric motors. In this case, the rotor is placed on top of the inductor and is heated from below.
A multi turn inductor would likely be used to shrink fit a shaft to the same rotor, either around the outside of the rotor or inside the bore.
Annealing coils can be manufactured in any shaped based on the geometry of your part. For example, if you need to anneal a flat surface, you may use a face heating coil. However, if you want to anneal the outside of a cylinder, using an outside heating coil would be more efficient.
Hairpin coils are typically used for die hardening since the idea is to heat a small area and then move the coil as it is energized to heat along the cutting edge of the die.
Induction coil fabrication is one of eldec&#;s specialities. Whether you need to braze butt joints, shrink fit a shaft to a rotor, heat a work piece from the bottom or from multiple sides, eldec can custom manufacture induction heating coils to meet your needs. We can design from scratch or manufacture an induction coil replacement &#; even one made by another manufacturer.
Your parts, your manufacturing environment and your employees are unique. Each presents its own set of challenges and opportunities. Our technical experience and know-how combined with powerful induction heating systems and quality, custom inductor design as well as specialized training programs will help you improve your plant&#;s operational efficiency and your parts&#; value. Let eldec&#;s team demonstrate how in an inductor design and process review. Schedule consultation today.
The company is the world’s best custom induction furnace capacitor supplier supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.