Manufacturing plants are incredibly expensive to run. Businesses spend hundreds of thousands of dollars to keep their warehouses up and running. One of the reasons why it’s so costly to operate a manufacturing plant is because of the labor costs. Warehouses need workers throughout the facility to make sure everything’s running smoothly. Yet, these labor costs are often so extreme that companies have a hard time keeping up with them. This article will explain how semi-automatic stretch wrappers can slash labor costs in an industrial facility. With the right equipment, a company’s warehouse can be more productive and save tons of money.
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Companies need their warehouses to be as efficient as possible. Unfortunately, hand wrapping a package is not the most efficient method out there. Semi-automatic stretch wrappers can increase a warehouse’s productivity by up to 25%. For example, the ROBOT S6 Portable Stretch Wrapper comes equipped with our exclusive Cube Technology, which makes it one of the most advanced machines on the market today. This device can assemble way more PPM than someone hand-wrapping packages. An added bonus to using a semi-automatic stretch wrapper from ROBOPAC USA is that our patented Cube Technology can reduce film usage by 30 to 55%. Semi-automatic stretch wrappers know when to cut the film, so none of the product’s wasted. If you operate a large-scale manufacturing plant that handles thousands of packages every day, you should invest in a semi-automatic stretch wrapping machine. After a few weeks, you won’t believe how much more productive your warehouse is.
Hand-wrapping packages is an extremely physical job. Warehouse workers are constantly on their feet, trying to package differently shaped and sized items every day. Since they’re often handling heavy packages and contorting their bodies in interesting ways, warehouse workers are more prone to injuries than employees in different fields. If you want to minimize the chance of one of your employees getting hurt on the job, you must invest in a semi-automatic stretch wrapper. Semi-automatic stretch wrappers make a warehouse worker’s life so much easier. Instead of picking up and handling heavy products all day, workers can simply place the materials on the machine and let it do all the work.
One of the best reasons to buy a stretch wrapper machine from ROBOPAC USA is that they’re so easy to use. The ROBOT S6 Portable Stretch Wrapper comes equipped with a color touchscreen, so workers can adjust the device’s settings based on the load they’re trying to package. Employees just have to put the package on the device and it does the work from there. Then, the piece of machinery will lift the package and wrap it with the appropriate amount of film, and the process is complete. The procedure is so much less strenuous on workers who are used to carrying heavy packages day in and day out. These machines are an excellent investment for companies that are worried about getting an influx of workman’s comp claims and who want to keep their employees safe on the job.
Investing in a semi-automatic stretch wrapper means your workers won’t have to spend so much time doing tedious tasks like lifting heavy boxes or applying the appropriate amount of film on a package. Instead, employees can let the devices do the hard labor, so that they can focus on other tasks. Employees can do things such as stage another load, compile bills of lading, or print shipping labels. Thus, your overall productivity will increase dramatically. Here at ROBOPAC USA, we’re dedicated to helping our customers see the most growth and development possible. That process begins by providing businesses with the right packaging equipment. Yet, we also want to help cut labor costs so workers can focus on other areas of business expansion. It’s our wish that our equipment will help your company in more areas than just packaging.
Companies lose customers when an item is packaged incorrectly or if there’s damage to the product. Also, companies could spend additional funds on increased labor costs if a product needs to be packaged again. If you want to save money on labor costs that come with re-packaging an item, you need to invest in a semi-automatic stretch wrapping machine. Such devices, like the ROBOT S6 Portable Stretch Wrapper, reduce product damage by 40%. If you purchase one of these machines through ROBOPAC USA, you’ll minimize the likelihood of needing to re-package something. Also, customer satisfaction will improve dramatically. We guarantee that customers will be satisfied with your company’s product packaging. We never want an item to arrive damaged or broken. Thus, we guarantee that our machines handle your products with care, and they use just the right amount of film to ensure that a product never gets damaged. If you’ve noticed an excessive amount of product damage recently within your company’s offerings, think about investing in a semi-automatic stretch wrap machine. Your workers and your customers will be happy you did.
A semi-automatic stretch wrap machine is a total game-changer for those in the industrial field. Not only do these devices make warehouses more productive, but they also decrease the likelihood of injuries on the job. These tools make workers’ lives so much easier. Employees will feel better because their job won’t be as strenuous on their bodies. Instead, they can calibrate the machinery from ROBOPAC USA to their liking, so that they don’t have to perform hard labor anymore. Our semi-automatic stretch wrappers are genuinely state-of-the-art technology. Moreover, portable stretch wrappers are incredibly easy to use. The set-up time is minimal, and there are clear instructions on how to use it. Workers won’t have to spend half the day trying to figure out how to utilize this machinery. If you invest in one of these devices, your warehouse workers can focus on other tasks like creating shipping labels, too. Not only does this increase the space’s rate of productivity, but your company’s overall growth will also increase.
At first glance, a stretch wrapping machine may seem like a luxury purchase, and some may see it as a “want” rather than a “need.” Those who see it as unnecessary are probably not the ones spending their day hand wrapping. What they don’t understand is that a stretch wrapping machine can potentially pay for itself in several ways.
Automating routine tasks frees up valuable time, allowing people to perform other jobs that require critical thinking. And adding productivity features, such as automatically attaching and cutting the film, allows you to configure a machine to your desired level of automation.
Modern film delivery systems provide different levels of pre-stretch. Pre-stretch multiplies the yield of each roll which could save you money on consumables. For example, 200 percent pre-stretch will turn 6,000 ft. of film into 18,000 ft.
The cost of damage is hidden, because it’s a topic most of us want to avoid. The fact of the matter is damage happens and its repercussions are too big for anyone to ignore.
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In 2008 the Grocery Manufacturers Association (GMA), the Food Marketing Institute (FMI) and Deloitte Consulting published a joint study discovering the underlying causes of unsellable products. According to that survey, .05 percent of products shipped are unsellable due to damage.[1]
If you’re currently hand wrapping 30 loads a day and shipping $1 million of products annually, you could potentially save $41,715 over 5 years just by switching to a machine that cuts film automatically and has 200 percent pre-stretch.
Here’s a breakdown of labor saving features that can save you big bucks. Stretch wrappers can…
1. Automatically cut the film at the end of the wrap cycle.
Your operator avoids getting off a forklift or pallet jack to cut the film after each cycle. By eliminating this process alone, you’ll save 30 seconds of labor per load, or about $7,500 over five years.
2. Catch the film at the end of the wrap cycle and start the wrap cycle without dismounting the forklift to attach the film to the load.
You not only eliminate the need to cut the film at the end of the cycle, but you eliminate the need to get off the forklift and press the “start” button on the control panel for every load. Instead, your operator can stay on the forklift, use a remote control to start the machine, perform another task while the load is wrapping, and pick it up when the cycle is complete. We refer to this as Simple Automation- a technology that saves a typical user at least $25,000 over the first five years of ownership.
3. Weigh a load while wrapping it without increasing cycle time.
Some stretch wrappers have scales built into the turntables. When you weigh and wrap at the same time, you can eliminate 30 seconds to 1.5 minutes of double handling loads from a stretch wrapper to a freestanding platform scale. That’s eliminating $7,000 to $15,000 in labor over five years. Also, when you weigh your load every time, you lower the risk of paying expensive less-than-truck-load (LTL) re-weigh fees.
The above features save thousands of labor dollars over the life of the machine and provide outstanding ROIs. Even if they’re used as little as 20 percent of the time in a 40 load/day application, they still make economic sense.
*Based on 30 seconds of labor per load to move a load from a stretch wrapper to a platform scale.
*Based on $14/hr labor rate. 250 working days/year.
[1] www.gmaonline.org
This post was published on January 12, 2017 and updated on February 14, 2019.
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