Updated by Philip Varghese, Advanced Application Engineering | Saint-Gobain, April
Click here to get more.
Before getting into the four categories that influence grinding efficiency, it's important to know how the grinding process works. When you're using a grinding machine, three interactions are happening at the same time: cutting, plowing and sliding. What you're creating determines the primary interaction occurring. Every workpiece you create is an exercise in balancing the amount of cutting, plowing and sliding to achieve the optimal result. This is where monitoring workplace factors and economic information comes into play. Let's start with the four main workplace factors.
The main factors in this category are rigidity, precision and dynamic stability. If every one of these factors isn't working together in harmony, then your workpieces won't be consistent in quality.
Other important machine tool factors include power and speed availability, control capability, machine controls, slide movements, and truing and dressing mechanisms. Each of these factors controls the accuracy of where the grinding wheel and workpiece are positioned during a job.
The cooling system in your grinding machine is also important because it controls the temperature, provides lubrication and removes small chips while the machine is grinding. The pressure range, filtration system, flow rate, flow location, coolant type and pump capacity of your cooling system are all essential components of an optimized process. Ensuring each of these factors is properly addressed and maintained helps your grinding machine run at peak efficiency, so production quality doesn&#;t suffer.
Any factor that alters the grinding process falls under this category. Some examples include thermal stability, abrasion resistance, and microstructure and chemical resistance. It's very important to monitor these factors to ensure the grinding process works as expected.
Also consider the shape of the product you're making. The shape of your workpiece determines whether the grinding wheel you're using is an appropriate match. The workpiece's shape can also affect the cooling system, leading to additional problems. If your workpiece has sharp edges or a tight radius, then you may want to consider using a special type of grinding wheel and dressing system.
Finally, consider the quality requirements of the parts you're using. Sometimes, this can be the weak link in your operation and may cause a reduction in efficiency. Look at features such as tolerance and surface finish requirements. Consistency is the key to success, so you want to see almost exact matches for the tolerances and finishes of your parts.
The characteristics of the grinding wheel in your grinding machine are crucial to your success. You need to choose a wheel with the proper grain type, size, distribution, properties and concentration for the job at hand.
Secondly, look at the wheel bond, which is grouped by its type, stiffness, hardness, porosity and thermal conductivity.
The size and shape of the wheel should match the geometry of your workpiece. Check the core material of your wheel and make sure its profile matches the other selection factors for the most efficient job.
You can predict how the grinding job will look at completion if you understand the operational factors, including wheel balancing, fixturing, frequency of truing and dressing, and coolant application. Knowing how these factors, and others, interact with each other is the secret to understanding what happens in the grinding zone.
The best method to discover how to optimize the grinding process is called the systems process. This process involves focusing on a few specific factors from each of the four workplace categories and measuring how results change. It provides specific, accurate information, and is much better than taking a shotgun approach and changing a handful of factors at once, and then struggling to find out why your results changed.
If your company is like most other companies, you produce products by using a batch process. When you're using a batch process, it's critical to ensure each workpiece has the same geometry and finish, or you're likely to receive a lot of customer complaints, which nobody wants to deal with.
There are two keys to achieving results with minimal variations: establishing standard practices to ensure consistency and using reliable equipment to measure precision. Usually, you'll measure acceptable consistency by using SPC, or statistical process control.
Now, let's discuss how to reduce economic costs so you can make more money. Measuring factors that affect profitability and efficiency, such as cost per part, production rate and the finished product performance, are vital pieces to the economic puzzle.
Once you collect economic-related data, it's time to compare it with the factors of the four workplace categories you're using. The systems approach combines reliable process control with skilled operators to discover the needed adjustments for improved results.
While this process may seem challenging, the well-trained application engineers and researchers at Norton | Saint-Gobain have a vast range of experience with the grinding process. Their experience and wide range of knowledge allows them to apply fundamental principles with variables and parameters that are specific to your company to find out how to optimize your grinding process for increased productivity and more money in your bank account.
Jul. 15,
Buying a pipe beveling machine is not a decision to be taken lightly since it can have a major impact on how your business conducts its beveling operations. While portable pipe bevelers may seem to be an expensive investment at the outset, the benefits provided will enhance the bottom line of businesses by allowing for increased versatility and flexibility in the workplace. Beyond the return on investment benefits and employee productivity, these portable bevelers are easy to setup, versatile and there are several types of bevelers, ensuring that there is a portable product designed to meet your needs.
If you want to learn more, please visit our website Hengxuan Abrasive.
Despite the many benefits of opting for a portable pipe beveler, there are many questions you may have regarding the potential benefits of an upgrade, and for good reason. This article highlights a few answers to the essential questions you need to know before making a switch to a portable pipe beveler.
When you purchase a portable pipe beveler, you are investing in a pipe beveling machine that focuses on quality, and it is this quality that will make your life easier. Employees can work more efficiently since these tools create precise and consistent cuts while also being light and portable. This is the case whether you opt for pneumatic tools or choose an electric portable pipe beveler. As such, these bevelers can be taken anywhere with the configuration of your choice. Further, these bevelers can be used by a single operator, allowing work processes to function better than ever. These portable pipe machining products are capable of handling tasks in the shop and out in the field as well, making all welding prep quick and simple, as it should be.
As mentioned briefly, portable bevelers are capable of being used in the shop or in the field for added versatility. That is far from the only versatility that these products provide, however. These bevelers can be used with pneumatic tools and hand held bevelers, but they are also equally capable of being used with electric hand held bevelers. This added flexibility ensures that, no matter what your needs, there is a way to use these bevelers that is right for the needs of your operation.
Beveling tools ought to be usable in a wide range of scenarios, and portable pipe bevelers deliver on this front. Added to this versatility is the different types of portable bevelers that are designed to meet a wide range of needs as well. Whether you need plate beveling or products designed for pneumatic or electric use, portable pipe beveler solutions are designed to meet your needs.
Portable pipe bevelers are not an inexpensive item, but that doesn&#;t mean the products are not worth the investment. In fact, the opposite is true. Portable pipe bevelers are the ideal choice for businesses that are willing to invest into success. These portable tools will boost the productivity of every employee since every employee will be more productive. These bevelers allow a single employee to handle the beveler and its functions without the need of assistance. Across the board, this means that pipe machining operations move at a rapid pace that is simply not possible without portable pipe bevelers.
In addition, the ability to use these bevelers in the field can expand the possibilities for a business while also cutting down on the need to buy additional equipment for use in the field. A portable pipe beveler is equally at home in the warehouse as it is in the field. Couple this versatility with an increase in employee satisfaction, and you have a winning product on your hands.
Research has shown for years that happy employees are more productive, and naturally, productivity boosts the ROI of a business. How do portable pipe bevelers increase employee happiness? For starters, use is easy, as mentioned. Employees don&#;t want to have to struggle to perform the most basic beveling functions, and they don&#;t have to with these lightweight and efficient pipe bevelers.
Further, the fact that a single operator can perform all essential tasks ensures that other workers can stay focused on their tasks. It can be an annoyance to have to come off a project to assist with unwieldy pipe beveling tools, but everyone can stay focused and on task thanks to these bevelers. All of this adds up to major employee satisfaction, which is just one more way that businesses see a great ROI after investing in top of the line portable pipe bevelers.
This is one of the major benefits of choosing a portable pipe beveler compared to a stationary machine. Not only are portable pipe bevelers easy to use, comparatively, they are incredibly easy when it comes to the setup process as well. Within minutes, the lightweight and versatile beveler will be producing results for your business.
In a word, it is extremely important to stick with a quality manufacturer when buying a pipe beveler. Buying pipe cutting equipment is not like buying a second television for your home, where &#;good enough&#; is going to cut it. Simply put, sticking with a budget solution will reduce all of the previous benefits described. Setup will not be as easy, the product will not be as versatile and will be more difficult to use. Most importantly, the beveler will be less effective, which means a lower ROI for your business.
Stick with top quality brands that are known for producing consistent and precise beveling, and it will pay off in the long run. There is a higher ticket sale on the best bevelers, to be sure, but in the long run, buying the best will improve your work processes as well as your bottom line.
We are a Portable Pipe Beveling and Cutting Machine supplier. Please feel free to contact us if you need them!
Contact us to discuss your requirements of pipe grinding tools. Our experienced sales team can help you identify the options that best suit your needs.