Injection molding is a manufacturing technology for the mass-production of identical plastic parts with good tolerances. In Injection Molding, polymer granules are first melted and then injected under pressure into a mold, where the liquid plastic cools and solidifies. The materials used in Injection Molding are thermoplastic polymers that can be colored or filled with other additives.
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Almost every plastic part around you was manufactured using injection molding: from car parts, to electronic enclosures, and to kitchen appliances.
Injection molding is so popular, because of the dramatically low cost per unit when manufacturing high volumes. Injection molding offers high repeatability and good design flexibility. The main restrictions on Injection Molding usually come down to economics, as high initial investment for the mold is required. Also, the turn-around time from design to production is slow (at least 4 weeks).
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Safety is critical in manufacturing operations, and the injection molding process presents its own set of hazards and safety concerns. High temperatures, high-pressure hydraulic circuits, and hazardous fumes all pose a risk to operators, and the popularity of injection molding provides many opportunities for accidents. There are methods to prevent safety breaches, but they all involve education on how injection molding works and where the danger lies in the process.
This article will help educate readers by detailing various safety precautions for injection molding, covering machine and operational procedures.
Below is an image of an injection molding machine as used in an industrial setting.
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