Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies. MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
For more oem lost wax stainless steel casting supplierinformation, please contact us. We will provide professional answers.
Product Profile
1. Marterial percentage
alloy steel:45%
carbon steel:35%
stainless steel:10%
iron:10%
2. Casting weight percentage
0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%
3. Industry percentage
Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery: 10%
Other machinery compponents: 10%
4. Globa market share
United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:5%
5. Production capacity
Production Capacity: 20,000 tons / year
The Current Production Output: 15,000 tons / year
Open Capacity Percentage: 25%
Manufacturing Process
Process design&#; Tooling making &#; Wax injection &#;Wax pattern assembly&#; Mold preheat &#; Wax removal &#;Stuccoing &#;Dipping Casting&#; Mold shake out &#;Work piece cut-off &#; Grinding &#; Pack& transport &#; Final inspection &#;Machining &#; Heat treatment
APQP and Inspection Report
APQP-Casting
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities
Inspection Report-Casting1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report
APQP-Machining1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control
Other Quality Document1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction
Inspection Report-Machining
1. Dimensional Inspection Report(A)
2. Dimensional Inspection Report(B)
3. CMM Report
Application
&#; Agricultural equipment
&#; Armament
&#; Automobile industry
&#; Computing equipment
&#; Medical / dental instruments
&#; Measuring instruments
&#;Miscellaneous equipment
&#;Pharmaceutical industry
&#; Orthopedic implants
&#; Safety equipment
&#; Petrochemical industry
&#; Industrial valves
&#;Fixing and movable equipment
&#; Sanitary fittings
&#; General machinery
&#; Pumps and general connections
&#; Food and beverage processing
&#; Instrumentation equipment
Are you interested in learning more about oem lost wax precision casting manufacturer? Contact us today to secure an expert consultation!
Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)
5) Checking the goods after they are finished-----Outgoing quality control(OQC)
Our Company
Shanghai Matech Machinery Manufacture Co., Ltd.
--Branch of Matech Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.
With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Why Choose Us ?
YOUR DESIGN WE HELP TO ACHIEVE, AS YOUR SINCERE PARTNER
1. Over 15 years professional manufacture experience. &#; We know better to your needs.
2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance, Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. &#; To ensure you get finished products with good assembly function.
3. High skilled and well-trained working team under good management environment. &#; To make sure high quality of your products.
4. Large and strong production capacity. &#; To meet your high demands very well.
5.Best price based on same quality requirements. &#;To help your project with most economical solution.
6. We have very strict quality control process as below. &#; To deliver the qualified products for you.
In coming Quality control (IQC) : All incoming raw material are checked before used.
In process quality control (IPQC) : Perform inspections during the manufacturing process.
Final quality control (FQC) : All finished goods are inspected according to our quality standard for each products.
Outgoing Quality Control (OQC) : Our QC team will 100% full inspection before it goes out for shipment.
7.Reliable Package & flexible in-time delivery. &#;To guarantee the product are well received in your side.
8. 24 hours on-line service with quick response. &#; To support your any inquiry or question.
Core Competence
Advantages 1:High Engineering and Technical Capability
* An industry's senior engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
* Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the more value for the customers.
* Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
* Use casting simulation analysis system software, try our best to ensure the success of the one-time trial sample.
Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity
* Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.
* Carrying out ISO and TS quality management system, full implementation of 5S and Kanban site management, which is software guarantee of the quality.
* IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
* Our casting' PPM &#; Machining ' PPM &#;600
* We sticks to the quality management philosophy that "Starting from the customer needs and ending with their satisfaction,focusing on customer demands and exceeding their expectations"
Advantages3: Good Customer Service
* MATECH can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
* Quotation, Quality Complaints and Response can usually be quickly and efficiently feedback within 48 hours.
* We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate:95%
Advantages 4: Powerful Deep-processing Ability It is our core competitive ability in the industry
* Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.* MATECH has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.* High technical content in machining, and casting with sheet metal, welding, assembling, MATECH has the most competitive advantage, it is the good choice for you.
Packaging & Shipping
Stainless steel consists of alloys such as nickel and chromium, which determine the mechanical and grain properties of the casting. The combination of the alloys affects the endurance of heat and resistance to corrosion by the casting. However, stainless steel has a percentage of chromium, making it resistant to oxidation and corrosive conditions.
Steel is used for lost wax casting because it is available in various grades, is economical, and can be heat treated to adjust its ductility. Its application can be found in the medical, aerospace, agricultural, and firearm sectors.
Ductile iron castings have excellent corrosion resistance, surface hardness, strength-to-weight ratio, and elasticity modulus. Its main advantage is that it has multiple designs and is cost-effective.
Beryllium copper makes castings that can be easily machined and have great ductility. After heat treatment, beryllium copper has excellent electrical and thermal conductivity.
Aluminum is considered an ideal metal for lost wax casting because of its resistance to corrosion and machinability. When aluminum is alloyed and heat treated with other metals, it develops excellent strength, like that of low carbon steel. Aluminum alloys have a fluid nature that caters to parts with thin walls.
Cobalt has a lustrous and hard finish that protects it and makes it resistant to oxidation. Cobalt is not affected by oxidation due to a passivating film that covers it. Since cobalt is found combined within nature, the smelting process is used to separate it from alloys. Cobalt is ideal for the process of lost wax casting because it is worn, corrosion, and heat resistant. It is used to make parts for the automotive industry, aerospace, and military use.
Brass's main defining properties are its polishing and finishing qualities. Yellow or red brass is used for lost wax casting for application and in door hardware and plumbing fixtures.
The added elements of bronze enhance bronze's quality and performance. For example, aluminum and manganese can be added to make it corrosion-resistant.
Nickel has great strength and resistance to heat, so nickel alloys are used in environments with extreme temperatures. Their use is found in chemical factories, aerospace, and marine environments.
The first step in the lost wax casting process is the formation of a three-dimensional rendering of what needs to be produced. Then, a die that is a negative relief to the part is created.
A wax pattern is formed from the semi-liquid wax poured into the die. Next, it is adjusted to make room for shrinkage. The process can be done several times depending on the parts that must be cast. The wax pattern is then connected, forming a sprue and later a cluster. These are known as a tree.
The pattern is put in a ceramic slurry to build a shell. The shell creates a hard exterior coating surrounding the pattern. Next, the wax inside the ceramic shell must be removed by putting the ceramic shell in an oven.
Burnout is a procedure carried out to remove residual moisture and wax. The casting process will involve pouring the molten metal into the ceramic mold.
After the casting, the cleaning and divesting procedures are followed by cutting the finished part, usually with a grinder. Finally, the part can be sandblasted before it undergoes surface treatments and is ready for use.
The industries lost wax casting are used in include:
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Contact us to discuss your requirements of oem stainless steel lost wax casting suppliers. Our experienced sales team can help you identify the options that best suit your needs.