Like everyone else, you have most likely sought to reuse and make the most of what would have otherwise gone to waste. This push to recycle is a basic human drive necessitated by the need increase efficiency while reducing costs at the same time. Whenever something cannot be reused, you have almost always found a suitable alternative.
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As you have probably observed, this desire to reuse or find alternatives is higher in the energy sector than in any other. High energy prices triggered by a growing world population are to blame. To relieve this pressure on the available energy and financial reserves, suitable yet cheaper alternatives or ways or reusing what is currently available must be found. The biomass briquette is a good example of both.
Biomass Briquettes
These are fuel substitues made through the compaction of bio-degradable waste such as saw dust or seed husks. You will be surprised to learn that they have been around for millenia. First invented in Nepal, they have over the years remained a clean and cost effective form of alternative energy. They still are today and by the look of things, will be so in the future. However, unlike the primitive hand made briquettes of the past, modern ones are made in in special briquette making units.
You have two main sources of biomass for briquette making. The first is the agricultural sector. A vast amount of biomass produced in our farms sadly goes to waste. The seed husks and plant stalks you throw away can help bridge the deficit in energy supply if properly utilized. The second is the timber industry. By-products of saw mill, paper mill and logging operations such as sawdust are left to go to waste. But no longer, to tap into this wasted potential, wood sawdust briquette making units are sprouting the world over. It is this type of unit that we will discuss below.If you walk into a biomass briquette making plant, you will find a series of machines designed to work together towards a common goal. Each machine can be operated independently if the need arises. Below is an outline of each stage in the briquette making process plus what each machine in the stage does.Your raw material is first crushed into the required size using a crusher known as a hammer mill. Once the particles are smaller than the recommended 3 millimetres, you are now ready for the next stage.The crushed particles are conveyed to a dryer by a conveyor belt. In this stage, you remove excess moisture because despite drying your material in the sun, the moisture levels are still above the recommended 15 percent.Once the first two stages are done, you then convey your particles to the compaction machine via a conveyor belt.You have a choice of two compactors depending on the intended final product. There is the screw type compactor for making hollow briquettes and the punching press for solid ones.After compaction, you can opt to fire the briquettes into charcoal. To do this, you place them in a sealed kiln and ignite them. 2 to 3 days later and after reaching temperatures of up to 700 degrees celcius, your product is ready for the last stage.Here, you package your finished product using a packaging machine. Your briquettes are now ready for the market or store.Since communities living in remote areas heavily depend on wood and charcoal for their fuel needs, they inevitably deplete the forests around them. Providing them with affordable eco-friendly alternatives such as briquettes not only meet their needs, it also saves the environment. Moreover, the money that would have otherwise been spent on fuel can now be used for personal development. Finally, briquette making plants provide locals with employment opportunities.With today's world of high energy prices, affordable alternative forms of energy are needed maybe more than ever. Wood sawdust briquette making units can do alot to ease the burden on the world's energy reserves. Since the technology and know how exist, all that now remains is the will to utilize what could possibly change the world for many impoverished people.
As one of the important machine in the mineral to metal process, briquette machine has done a lot of work to make use the mineral dust.
Why make mineral briquette
Directly use mineral dust will make lots of waste of the raw material as well as the energy cost, thus briquette them and use the briquette in furnace become a good way to solve the problem.
Common minerals
Iron ore powder (hematite, magnetite, limonite, etc.), Manganese Ore, Chromium ore (chromite massive Isometric, chrompicotite, etc.), Silica ( quartz, tridymite, cristobalite, etc.), Bauxite, Fluorite, Magnesite, Dolomite, Limestone, Quicklime, Bentonite, Copper ore ( sulphide copper ore, oxidized copper ore, etc. ), Nickel ( sulphide ore, oxidized ore ), Lead ore concentrate, Zink ore concentrate, Tin ore concentrate, etc.
Important things on the briquette process
Mineral Size
Get a material with the small particle is the first thing we need to ensure in mineral briquette process. Forms a solid and homogeneous product (briquettes or flakes) out of various size fractions and a further crushing/sieving step is required to obtain granules of various size ranges.
Moisture
By choosing the different briquette presses with different pressure and briquette size, you will need to find the most suitable moisture for making your briquette. Generally located between 3 and 15%. Normally, low pressure should be with high moisture, and also, high pressure with low moisture.
Pressure
Not high pressure will help you to make a high quality briquette. Actually, a pressure too high will break the structure of the mineral powders and make the briquette with low strength.
Binder
Minerals are hard to briquette as its of low plasticity, we need high pressure and a well-distributed binder to do this work. Mix the mineral powder with binder will help you to make high quality briquette, note, different mineral powders need to use different mixers to get a better mix effect.
Use Roller Briquette Press Machine to make mineral briquette
The advantage of using roller briquette press to make mineral briquette.
The Briquette
iron powderiron powder
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quicklimequicklime
manganese oremanganese ore
fluoritefluorite
dolomitedolomite
Mineral briquette plant design with roller briquette press machine
Mineral briquette machine for sale
Use a hydraulic roller briquette press will help to briquette some of the mineral powders with low moisture.
The Advantages
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