1. Melt Extract Steel Fiber
For more information, please visit our website.
Melt Extract stainless steel fibers are spun directly from the melt using the company's advanced Melt Extraction (ME) and Melt Overflow (MO) processes. Rapid cooling of the fiber during manufacture (equivalent to 50,000 per second) "freezes" the metallurgical structure, capturing it in an optimum state to resist high temperature corrosion - a state which is impossible for conventionally cast steel to match.
melt extract steel fiber of our company impart increased thermal shock resistance, steep thermal gradients resistance and mechanical shock resistance, minimizing damage and delaying failure caused by cracking. By increasing refractory lifetimes steel fiber refractory reinforcement offers the end user a reduction in downtime and substantial savings in materials and labor costs. Melt Extract stainless fibers are fully annealed and therefore are more pliable and ductile. This is of particular benefit during the mixing cycle and when the refractory composite is installed. These pliable fibers are not only more user-friendly than the stiff "needle-like" cut fibers, but also have better flow characteristics. Dispersion is further aided by the optimum Aspect Ratio design guaranteeing rapid fiber separation during the mixing phase.
Cost savings are the main reason for adding stainless steel fibers. In all areas of high thermal and mechanical shock, fibers will at least double refractory life. Fiber costs up to 50% lower than comparable products. SUNSHINE®'s low cost but high performance melt extract steel fibers provide the quickest payback. Our quality product costs substantially less because we produce our molten steel and spun fiber on-line in one fully integrated manufacturing plant. We are able to keep fiber manufacturing costs to a minimum, which is reflected in the very competitive prices.
SUNSHINE® has developed melt extract steel fiber which features thermal shock resistance, steep thermal gradients resistance and mechanical shock resistance, minimizing damage and decaying failure caused by cracking. By increasing refractory lifetimes steel fiber refractory reinforcement offers the end user a reduction in downtime and substantial savings in materials and labor costs.
2. Cold Draw Stainless Steel Fiber
The use of Stainless Steel Fibers in the reinforcement of refractory materials provides substantial increase in refractory life and therefore a considerable reduction in maintenance costs. Stainless fibers significantly increase the tensile strength of the refractory in its critical period and greatly increase its energy absorption capability. Though discontinuous, fibers act as a crack arrestor and form a mechanical bond after cracks may occur. Stainless steel fibers greatly improve the flexural strength of the castable. This added increase in ductility contributes greatly to thermal shock and spall resistance.
Stainless fibers cannot perform above their melting temperatures. The critical factor therefore becomes the maximum temperature the fiber will resist oxidation. Were there are thermal gradients, if 70% of the refractory is below the critical temperature, the fibers will perform very well. Where frequent cycling between high and low temperatures occur, fibers will greatly improve refractory life.
The addition of 2% by weight to the refractory materials is suggested. Stainless fibers can also be used to good advantage in refractory gunning applications. stainless steel fibers are manufactured to a nominal size of .0.5x19MMor 25MM.
3. Cold Draw Carbon Steel Fiber
low carbon steel fiber is used as a replacement for traditional reinforcement in various concrete applications such as: slab-on-ground, precast and shotcrete. With SUNSHINE® carbon steel fibers you can limit micro-cracking, expect excellent concrete strength and lower costs.
Carbon steel fibers have been used successfully over the last 30 years. Normal reinforcing such as rebar tend to only reinforce concrete in tension. The addition of steel fibers instead of rebar or wire mesh will create a concrete with much more plastic and ductile properties. By adding Steel Fibers you create a 3-Dimensional matrix similar to that of the aggregate throughout the mix. When reinforced in all directions you end up with a superior concrete design. Pads will bend instead of crack. The addition of 1" long steel fibers will increase flexural and bending strength by 1.5 to 3 times that of standard reinforced concrete. Steel fibers reinforce in three dimensions throughout the entire matrix. They restrain micro-cracking by acting as tiny reinforcing bars. The earlier a crack is intercepted and its growth inhibited the less chance it will develop into a visual crack or problem.
The advantages that steel-fibers offer. They include but are not limited to:
4. Slit Sheet Steel Fiber
To make slit steel fiber takes shearing cold-rolled steel sheets. Before cutting, using special slitting machines make the cold-rolled steel sheets roll up; and also, make the width of cold-rolled steel sheets to be the same as the length of the steel fiber, and then put into rotary tool or normal punch to cut off. Rotary tool axis and sheets are perpendicular in direction. Raw materials general use of the annealing of cold rolled steel, in order to improve the intensity, also can use other rolled steel sheets. Because of the high cost of the cold rolled steel plate, we often use leftover material as a raw material to reduce costs. Products are with high tensile strength , it can be easily dispersed, and can be easily integrated with the concrete. It is a product with excellent quality and reasonable price.
5. Micro Copper Coated Steel Fiber
well contains other products and information you need, so please check it out.
Such products use high-quality steel wire, they are high-performance steel fiber, with the characteristics of the high tensile strength, crack resistance and shear strength, good toughness, etc. The product is widely used . Copper Coated Micro Steel Fiber is one of most important materials of RPC ( Reactive Powder Concrete ). RPC has the features of very high strength, high tenacity, very good durability and volume stability. It is a good and a new kind of construction materials.
Micro Steel Fiber is widely used in the building of high speed railway, expressway, RPC covering engineering components, exterior painting and constructional elements.
Specification of Micro Steel Fiber:
Diameter is between 0.2mm to 0.25mm.
Length is 13mm.
Tensile Strength is >2850MPa.
6. Mill Cut Steel Fiber
Technical Superiority:
Economic Superiority:
1.concrete thickness reduced without affecting its strength, hence a cut in concrete consumption by 20-30%.
2.rebar partly or completely omitted.
3.a small dosage with 0.35% as the smallest and 0.4-0.8 as normal range.
4.construction cycle shortened by 25%, suitable for projects where continuous and fast concrete placing is required, such as ports, airports, tunnels, reservoirs and industrial floors.
5.the same applied for conventional concrete mixing & placing without addition of other equipment.
Zhuzhou Sunshine New Material Technology Co.,Ltd
www.sunshine-material.com; www.steelfiber.net.cn
mail: sherry@sunshine-material.com; yinsherry@hotmai.com
Skype: sherryyin77
Steel fibers (chopped or melt extract) are used to reinforce castable, ramming mixes, and concrete to assist in abrasion resistance and added strengths at lower temperatures. Producing stainless steel fiber that meets international standards is imperative. To boost strength under tension, stainless steel fibers are commonly employed in refractories and reinforced concrete.
What Effects do Stainless Steel Fibers Have?
These fibers are available in a variety of forms and cut lengths for client convenience. Steel fiber has been put through rigorous testing to ensure that it meets the highest quality standards to make sure it brings the following effects:
Advantages to Stainless Steel Fibers
Steel fiber is often utilized to reinforce high-temperature concretes in the refractory industry. It is known to maintain refractory strength over a wide range of temperatures. Steel fiber technology in refractory applications provides a broader range of benefits, including outstanding abrasion resistance, exceptional spalling resistance, remarkable fracture toughness, and superior resistance to mechanical and thermal shock.
Steel fiber technology has a number of advantages in refractory applications, including good abrasion resistance, great resistance to spalling, remarkable fracture toughness, superior resistance to mechanical and thermal shock, and constant alloying properties.
Plastic Service Centers: Thermoplastic Distributors Michigan
Located in Clinton Township, Michigan, Plastic Service Centers does plastic distribution throughout the United States, helping us serve our clients conveniently and efficiently. We work with our customers to ensure high quality and competitive prices for every single plastic order. You can trust PSC com to be your experts in the processing of plastics and fulfilling the need for any kind of new plastic services.
Plastic Service Centers can offer you availability from our 4,000,000+ pounds of inventory! We stock bulk plastic resins, like thermoplastic resins, PVC shrinkage and plastic PVC board, and nylon shrinkage. We also have expertise in the distribution of prime, generic, or wide-specification custom compounds and engineered resins, carbon fiber, automotive resin polymers, and commodity polymers.
Our relationships with our manufacturers and logistics partners are paramount, and this allows access to the plastic resin products you need at the time and place you need them. We have competitive pricing on all our plastic resin supply, including our in-house surplus resins.
Just give us a call (586) 474-5313 if you have questions or would like to request a quote or fill out the contact form on our website!
Contact us to discuss your requirements of melt extract steel fiber. Our experienced sales team can help you identify the options that best suit your needs.