Steel Fiber Reinforced Concrete FAQ

23 Sep.,2024

 

Steel Fiber Reinforced Concrete FAQ

10. Will steel fibers rust?

For indoor applications such as tunnels and warehouses, no. For outdoor applications such as pavements some minor rusting may occur. experience in highways and industrial pavements indicate that while individual fibers corrode at the surface, staining of the concrete surface does not occur. overall aesthetics and serviceability are maintained even with the presence of individual fiber corrosion. indoor Applications- Surface fibers in typical indoor tunnels or manufacturing floor applications remain bright and shiny under normal environmental conditions.

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Outdoor Applications Without cracks- experience has shown that concrete specified with a 28-day compressive strength over psi, mixed with standard water/cement ratios, and installed with methods that provide good compaction, limit the corrosion of fibers to the surface skin of the concrete. When surface fibers corrode, there is no propagation of the corrosion more than 0.008&#; beneath the surface. Since the fibers are short, discontinuous, and rarely touch each other, there is no continuous path for stray or induced currents between different areas of the concrete. outdoor Applications With cracks-laboratory and field-testing of cracked SFrc in environments containing chlorides has indicated that the cracks in concrete can lead to corrosion of the fibers passing across the crack. However, small cracks (crack widths < 0.008&#;) do not allow corrosion of steel fibers passing across the crack. if the cracks wider than 0.008&#; and are limited in depth, the consequences of this localized corrosion are not structurally significant.

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Steel Fiber Reinforced Concrete Mix Preparation and Uses

As with any other type of concrete, the mix proportions for SFRC depend upon the requirements for a particular job, in terms of strength, workability, and so on. Several procedures for proportioning SFRC mixes are available, which emphasize the workability of the resulting mix. However, there are some considerations that  are particular to SFRC. In general, SFRC mixes contain higher cement contents and higher ratios of fine to coarse aggregate than do ordinary concretes, and so the mix design procedures the apply to conventional concrete may not be entirely applicable to SFRC. Commonly, to reduce the quantity of cement, up to 35% of the cement may be replaced with fly ash. In addition, to improve the workability of higher Fiber volume mixes, water reducing admixtures and, in particular, superplasticizers are often used, in conjunction with air entrainment. The range of proportions for normal weight SFRC.

Steel fiber reinforced concrete is a composite material having fibers as the additional ingredients, dispersed uniformly at random in small percentages, i.e. between 0.3% and 2.5% by volume in plain concrete.

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