Stretch wrapping machines are an easy, fast, convenient and efficient way to wrap your pallets ready for the carrier network. Offering a securely bound load beneath a watertight layer of film, pallet wrapping prevents movement of your goods during transportation which can cause damage to your products. Although some low volume operations wrap their pallets manually, there are many advantages to automating the process, as outlined below.
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Complete load stability is important in light of the EU Directive 2014/47, which governs the securing of cargo with stretch film for the transportation of pallets. The legislation dictates that all pallets transported within the EU must conform to a stringent set of tolerance limits in response to movements of the vehicle.
Cargo securing shall withstand the following forces resulting from accelerations/decelerations of the vehicle:
in driving direction: 0,8 times the weight of the cargo and
in lateral direction: 0,5 times the weight of the cargo and
against driving direction: 0,5 times the weight of the cargo,
and in general must prevent tilting or tipping of cargo.
It goes on to say that all pallets must maintain stiffness (with the maximum elastic deformation no greater than 10% and the maximum permanent deformation no more than 5%) when subject to horizontal inertia forces such as those created by a turning vehicle. There could be grave health and safety consequences if a heavy, poorly secured pallet were to collapse in transit, as well as a criminal liability case to answer. By using a pallet wrapping machine, you can ensure that total load security, as defined by the directive, is always achieved. The machinery will deliver consistently wrapped pallets with adequate film coverage for total load integrity, in a way that cannot be matched in a manual operation. Furthermore, for vulnerable pallets containing abnormally shaped cargo or products at risk of slippage, like sacks, a number of features can be employed to enhance their stability, including film roping and film tensioning programmes and and film pre-stretch settings for added robustness. Using a pallet wrapping machine correctly guarantees full compliance with the EU directives in place.
Automating your pallet wrapping process with machinery usually reduces the amount of film used considerably and can therefore also save on costs. Machinery can exert a greater stretch capacity on pallet wrap film than an individual can when handling it manually, whilst still maintaining its integrity. This allows you to achieve more wrapped pallets per each roll of stretch film your business uses. Our range of stretch films have a stretch ratio of up to 400% versus standard hand wrap films which can be far, far less. Using significantly less stretch film equates to a cost saving as you will need to purchase fewer rolls.
Cost savings can also be achieved in terms of labour as the equipment can match speeds that rival the work capacity of several operators, representing a short payback on your investment. Additionally, total consistency is guaranteed when using a stretch wrapping machine compared to a hand-wrapping set-up. The equipment ensures that every part of the pallet is wrapped adequately and evenly, avoiding areas of the pallet being overlooked or more film being used than is required.
Automated stretch wrapping equipment can be beneficial for more than just your production efficiency and your profit margins. Manual pallet wrapping poses several risks to your operators from hazards associated with bending, lifting, repetitive movements and trips and slips. By trading the heavy lifting for the touch of a button, these common health and safety pitfalls can be avoided.
Looking to improve your stretch wrapping procedures? Our team can visit your site and carry out a through audit of your needs. This involves a survey of your bespoke requirements to improve performance and reduce wastage, including stretch ratio, micron, operator capacity and warehouse layout. We will also calculate exactly how much it costs you to wrap each of your pallets and show you where and how savings can be achieved. Our team can also conduct dedicated stretch film trials with your palletised products. Following our investigation, you can rest assured that the pallet wrapping solution we supply or recommend will meets all of your needs perfectly. Call today to book in your audit.
Wrapping a pallet efficiently and securely in the world of modern logistics and warehousing is a task that must be completed properly. A pallet-wrapping machine can be an excellent investment and an absolute game changer, particularly if you have many pallets to wrap. Using a machine, known for its ability to wrap pallets with precision and accuracy, will ensure that your pallets are wrapped correctly and quickly, saving valuable time and manpower. In fact, a pallet wrap machine will wrap the same amount of pallets in one hour as three people could by hand. This is a huge time saver.
We understand that before you invest in a big piece of machinery, there are several key factors that you need to consider. In this article, we will delve into the essential elements that should guide your decision-making process and help you make a choice that is aligned with your needs, objectives and budget.
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There are different types of pallet wrapping machines to choose from depending on your needs but each one ensures a fast, efficient service to ensure that pallets are wrapped securely and with complete uniformity. Not only does this ensure that your loads reach their destination in excellent condition, but it also gives a good impression of your company when your pallets are wrapped securely and neatly.
There are two main types of stretch wrap machines available to suit your needs and each one has its advantages. These include:
This works by positioning the loaded pallet on top of the turntable provided. The turntable then rotates to dispense the stretch film, attached to a vertical mast which can move up and down if required. This is an ideal machine for standard pallet loads and accounts for 8 out of 10 pallet wrap machines sold.
This pallet wrap machine does not require the pallet to be moved before it is wrapped and is designed for demanding applications. If you regularly wrap awkwardly sized or fragile loads that are difficult to move before the load has been secured, a rotary arm wrapping machine may be the right choice for you. It utilises an overhead arm that rotates around the load to apply the stretch film.
Read about the differences between blown and cast stretch wrap and its uses.
There are some key features that either come as standard or can be added to your pallet wrapping machine. These include:
Both are similar but there are some differences that could sway your decision depending on your working conditions.
Most semi-automatic stretch wrapping machines will require an operator to ensure their proper and safe operation. Such tasks might include initiating the wrapping cycle by pressing a start button or cutting the film at the end of the process.
This type of stretch wrapping machine is particularly well-suited for warehouses with lower output volumes.
Automatic stretch wrapping machines are ideally suited for packaging operations with high volumes, in warehouses that operate at high speeds. Fully automatic stretch wrapping machines handle the entire wrapping process from beginning to end with no intervention needed.
If you are considering purchasing a pallet wrapping machine, you may be wondering what the benefits of using one are. They include:
As well as the features of your pallet wrapping machine, you also need to consider factors surrounding your business and budget to decide whether a pallet wrapping machine is right for you. Some things to consider include:
The cost of pallet wrapping machines varies depending on which one you are looking to purchase. A semi-automatic pallet wrapping machine varies from approximately £4,000 to £6,000, whilst a fully automatic one ranges from approximately £6,000-£9,000.
Industrial Polythene stands as a leading supplier of polythene packaging solutions. Our dedicated team brings together over five decades of unrivalled expertise in the industry. We cater to a wide array of diverse business sectors, consistently delivering solutions to meet specific requirements.
If you would like to talk to us about your polythene packaging requirements, contact us today.
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