The tissue paper manufacturing machine contains a variety of tissue processing machines to make various tissue paper. Such as toilet paper rolls, paper napkins, facial tissue, etc. The machines involved are toilet paper manufacturing machines, paper rewinding machines, slitting machines, paper core-making machines, packaging machines, and other equipment. Yugong provides a variety of tissue paper production line configurations according to the characteristics and needs of different customers. It meets the needs of large, medium, and small tissue paper manufacturing plants. The automatic toilet paper production line has high production efficiency and various types of toilet paper. It is the best equipment for paper product processing. If you would like to get the tissue paper making machine price and configuration list, please contact us.
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The tissue paper making machine is a general term for the production of tissue paper equipment. The machine can replace the corresponding equipment according to the different types of paper produced by customers. The final paper products that can be produced include tissue paper, roll paper, roll paper, square tissue, facial tissue, and other types of toilet paper. And the diameter and length of the roll paper can be customized.
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The entire toilet paper production process mainly includes toilet paper Jumbo Roll production, rewinding, slitting, packaging, and other processes.
Tissue Paper Production ProcessThe production of Jumbo roll is mainly to make large rolls of toilet paper raw materials through a series of steps. These steps usually include sizing and streaming, forming, pressing, drying, calendering, and rolling. The production of jumbo rolls is very complicated, and the equipment is expensive. Generally, only large paper mills will buy large tissue paper making equipment to produce toilet paper base paper.
Many small and medium enterprises buy jumbo rolls produced by large paper mills. Then rewind, slit, and package to produce different types and specifications of toilet paper for sale.
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Yugong tissue paper manufacturing plant has designed several toilet paper production lines with different configurations according to customers with different specifications and needs. It can meet the needs of large, medium, and small-scale tissue paper manufacturers.
A full automatic toilet paper production line is suitable for large paper mills to produce rolls. Its technological process includes raw material, pulping, paper making, rewinding, slitting, packaging, and other processes. The degree of automation of each device is relatively high, and no personnel is required in the production process of each device.
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If your paper mill is limited in size and capital, then you can purchase a jumbo roll for reprocessing. The simple tissue paper manufacturing machine includes a rewinder, band saw cutter, water-cooled sealer, and other equipment. So, if you want to buy toilet paper production equipment for your small and medium paper mill, then this simple tissue paper production line will be a good choice.
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The production of napkins is based on the jumbo roll produced by the paper-making machine, and then matched with a slitting machine, a napkin folding machine, and a packaging machine. This is a relatively simple napkin making machine. If your production scale is relatively large, you can start with the paper-making step.
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Using raw paper as raw material, through the slitting machine, facial tissue folding machine, and packaging machine, the facial tissue can be produced.
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The manufacturing cost of tissue paper ranges from a few thousand costs to hundreds of thousands of costs. Because everyone&#;s funds, manpower, factories, etc. are different, it cannot be generalized. If you are new to starting a tissue paper manufacturing business, you can choose a simple tissue paper production line. This simple semi-automatic production line usually requires only two to three pieces of equipment and the investment capital of the equipment ranges from several thousand yuan to tens of thousands of yuan. The price mainly depends on the model and output of the equipment. The larger the output of the equipment, the higher the input cost. If you have enough capital, plant area, and manpower, you can choose a large-scale fully automatic tissue paper production line for mass production.
Large Toilet Paper Manufacturing PlantFree Quote
Tissue paper is used for sanitation in people&#;s daily life, so the raw materials for making toilet paper need to use natural and pollution-free raw materials. There are many raw materials for making toilet paper, generally cotton pulp, wood pulp, bamboo pulp, straw pulp, and other materials. Good quality toilet paper is generally made from virgin wood pulp. Tissue paper has strong water absorption, no pathogenic bacteria, even wrinkling, consistent color, and no impurities.
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Before starting a tissue paper manufacturing business, you first need to research the market. Are there any tissue paper processing plants in your market area, what size, and what type and price of tissue paper do they make? Which type and price of tissue paper are sold well locally, these are all things that need to be researched before opening a tissue paper processing factory.
After doing your research, you know what type of tissue paper you should process. Then it is to lease or buy a factory in a suitable location, and then buy the corresponding tissue paper processing equipment. The location of the venue is not demanding, as long as the transportation is convenient. The purchase of a tissue paper manufacturing plant can refer to the above configuration. If you want to know more about tissue paper production line equipment, please contact a YG-professional tissue paper production line manufacturer.
After preparing the above, you can apply for a production business license with the relevant documents. The process of applying for a business license is very simple and fast. After processing all kinds of documents, you can start manufacturing and selling.
As a tissue paper equipment manufacturer, YG not only provides tissue paper manufacturing machines. Yugong also provides paper bag machines, paper cup machines, wet tissue machines, sanitary napkin machines, and other equipment. If you are interested in any of the above equipment, please leave us a message.
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While saw its share of dramatic pulp price increases, was staggering. European pulp costs rose 53%, followed by Asian and US market increases of 47% and 40% respectively.1,2
Pulp prices in have continued trending up due to ongoing and new global factors tied to different geopolitical, economic, and production/transportation, including:
Regardless of the impetus behind pulp price volatility, tissue manufacturers must re-strategize their approach to products and the unique, current demands of the industry.
Fiber is the largest input cost for tissue manufacturers (35-40% of cost of sales), therefore reducing the fiber cost per roll is a top priority for manufacturers faced with steep pulp prices.
In North America, the consistent price gap between the more expensive long fiber (NBSK or Northern Bleached Softwood Kraft, principally from Canada) and short fiber (BHK or Bleached Hardwood Kraft, principally Eucalyptus from Brazil) seems a good place to start &#; eliminate the long fiber NBSK and drive down costs. As an example, in a tissue machine line with annualized production of 70,000 tons/year, the replacement of only 6% of long fiber (NBSK) with short fiber (Eucalyptus) could generate approximately $1.0 MM/year in savings (using forecasted - pulp prices, which shows an average price gap of $250 between NBSK and Eucalyptus)
However, the fix isn&#;t quite that simple. Removing the long fiber compromises tissue strength and quality, both of which are key competitive advantages and sales differentiators, especially for premium product lines.
To control costs and maintain profitability, North American manufacturers commonly employ two methods:
While desheeting and fiber mix reformulations are viable solutions, they can pose challenges.
Desheeting requires that tissue converters change specs and fine-tune equipment to run new specs every other year, if not more often. This translates to a significant investment of labor, budget allocation, and engineering resources &#; any or all of which may not be fully recouped.
Fiber mix changes involving the reduction of long fibers present serious risks to converting and packaging methodologies, as well as product quality, bulk properties, and strength.
Using chemicals, refining, or other techniques to restore compromised product characteristics is possible, but expensive. Tissue converters are likely better off to invest in advanced converting technologies that can provide efficiencies that specifically address the disadvantages of fiber mix modification or desheeting.
Pulp price unpredictability is not an issue that can or will be easily solved. However, tissue converters can counterbalance the effects of an erratic market with reliable Valmet solutions that effectively address pulp costs, overall equipment efficiency (OEE), and consistent product quality.
With its innovative 4-roll rewinding technology, Perini Constellation is a Valmet solution that helps tissue converters manage escalating pulp prices and product quality, performance, and value.
For desheeting, Perini Constellation offers the widest operating window and bulk development capabilities in the industry. The technology can sustain several desheet cycles and support long-term product development and quality efforts &#; all with minimal changes and maximum productivity. Tissue producers can make the same diameter roll with less paper (pulp), or maintain the same amount of paper per roll, and deliver a significantly larger diameter roll.
Likewise, Perini Constellation&#; is the ideal solution for fiber mix and basesheet changes due to its superior winding profile, ability to retain strength, and develop bulk at high speed. Perini Constellation&#; has a proven track record in running challenging fiber mixes such as 100% eucalyptus without slowing productivity, reducing quality, or skewing costs.
In some cases, tissue converters do not need to add or replace an entire line to achieve top quality results. The practical choice for introducing cutting-edge technologies and maximizing fiber use may be investing in an individual Valmet solution such as Warm-up Contactless.
The patent-pending system Warm-up Contactless is the world&#;s first hot embossing system to use electromagnetic induction heating to warm the embossing rolls from the outside with no physical contact with the rolls themselves.
No roll modification means the process is simple, safe, efficient, and flexible &#; a real market revolution that maximizes OEE and profitability. The plug-in Warm-up Contactless system can be retrofitted to existing embossing equipment and rolls, and reduced paper usage increases volume up to 20% while lowering finished product costs. What&#;s more, Valmet has once again leaned into innovation and just brought the Warm-up Contactless Double to market!
Pulp prices will continue to dictate how manufacturers approach their products and the market. Tissue converters must be prepared to service customers at the highest level and to their best advantage &#; now and in the future &#; with leading innovations like Perini Constellation and Valmet Warm-up Contactless and Warm-up Contactless Double. Contact the Valmet team for more information.
SOURCES
1PCI Group, Commercial Paper Market Trends: What&#;s the Outlook in ?, December 21,
2IWCODirect, Where is the Paper Market Headed in ?, December 10,
3Fastmarkets, How Russia&#;s invasion of Ukraine impacts the European pulp and paper industry, March 7,
4Fastmarkets, Pulp, Undated
5Fastmarkets, Four top trends in the European forest products markets in , February 2,
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