Many screen printers start their journey by printing with plastisol inks, so when faced with water-based inks making the switch can feel daunting. This guide breaks down the key differences between plastisol and water-based inks, helping you to get started with water-based or further hone your printing skills.

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What are Water-Based Inks?

Water based inks are defined as inks that use water as the main solvent for carrying pigment. They are made up mostly of acrylic resins or hybrid blends of acrylic resin and polyurethanes. Water based ink penetrates the fabric more than plastisol and will always provide a softer print because most of the ink is made up of soft resins and water which evaporates during the curing process.

What are Plastisol Inks?

Plastisol ink is made of PVC resin and plasticizer which can only touch dry or cure at high temperatures. This means that the possibly of ink drying in the screen and or mesh is almost impossible making plastisol ink is much easier to print for beginners, however this process is limited when it comes to the softness you can achieve.

Screen Printing with Water-Based Ink

A key challenge when learning to screen print with water-based inks is how you control the evaporation of water when the ink is sitting in the screen during a production run or a sample print development. Learning how to control water-based ink from drying in the screen is not impossible, it&#;s just different. In other words, you cannot treat water-based inks like plastisol. Water based inks need to be treated differently.

The first thing a printer should do is ensure that a water-resistant emulsion is implemented in their screen room. We strongly recommend to start testing water resistant emulsions to prevent screen breakdown on the press when using water-based inks. You can find out more about choosing the right screen emulsion in our Technical Hub.

Calibrating the emulsion on the screens before testing water-based inks will help you gain a more positive start in your water-based screen-printing journey compared to one filled with frustration because the emulsion keeps coming off.

Types of Water-Based Ink

High Solids Water-Based Ink
High Solids inks include MagnaPrint® Aquaflex V2, Self Levelling, and Edge.

• Used as white and neutral inks, combine and mix with Eco-Pigments to create thousands of shades.
• High opacity inks designed for printing on dark coloured backgrounds (cotton, blends, and polyester).
• Excellent ink coverage that maintains a very soft, smooth hand feel.
• Dark fabrics are printed similarly to plastisol, with a white under base.
• Most commonly used PVC-free alternative to plastisol.
• High solids MagnaPrint® Migration Blocker Black is used as the first layer on polyesters for dye-migration resistance.
• Excellent stretch, durability, and opacity.
• Ideal for stretchy fabrics.

Medium Solids Water-Based Ink
Medium solid inks include MagnaPrint® HB

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• Used as white and neutral inks, combine and mix with Eco-Pigments to create thousands of shades.
• Semi Transparent, designed for printing on light or dark backgrounds on cotton, blends, and polyester.
• Ideal for full colour (halftone) printing on dark backgrounds with a white under base underneath (dependant on fabric type use discharge or high solids).
• Has minimal hand feel.

Low Solids Water-Based Ink
Low Solid inks include MagnaPrint® ND Extra

• Transparent inks designed for printing on light backgrounds (pastels and whites) for cotton, blended and polyester fabrics.
• Ideal for solid or halftone printing.
• Developed to be printed wet-on-wet (without flash units).
• Has no or minimal hand feel.

Discharge Ink
Discharge inks include the MagnaPrint® ABAW, ULF and LO ranges.

• Usually a range of 3 inks &#; base, white, and super white. Combined with Eco-Pigments to create thousands of colours.
• Designed to print on dischargeable 100% cotton, reactive-dyed dark garments.
• Works through a &#;bleaching&#; process, where the colour of the ink replaces that of the garment.
• Capable of producing very bright colours.
• Can be used as an under-print with traditional water-based inks printed on top.
• Has little or no hand feel, particularly after washing.

Your Journey with Water-Based Inks

The last and most important tip is that learning to print water-based inks isn&#;t something that happens overnight. Think of it as a journey&#;learning water-based inks is a day to day process of discovery of small victories and new challenges.

To enhance your knowledge of water-based screen printing and for more useful articles, access our Technical Hub.

What is Water-Based Ink?

In this article we take a look at why water-based digital inkjet inks are an increasingly popular option due to their environmental friendliness and their application versatility.

WHAT IS WATER-BASED INK? 

Water-based inks are defined as inks that use water as the main solvent for carrying pigment. These inks are made from water, rather than other components such as plastic or PVC. Water-based inks use water as a medium to bring pigments (colours) into the substrate. Water-based inks require a longer drying time during the production process. Due to the low chemical risk associated with water-based inkjet inks, this inkjet ink technology is well suited for primary and secondary packaging applications, including food packaging production.

ADVANTAGES OF WATER-BASED INKJET INKS

Aqueous, water-based inks are particularly useful for printing onto non-porous surfaces and those which may come into contact with items for human consumption. They are also much kinder to the environment and equipment:

• Cost Effective: Aqueous inks use a carrier comprising water and organic co-solvents, which are low-cost compounds. Thus, water-based aqueous digital ink can deliver attractive economic benefits.
• Environmentally Friendly: Water-based ink formulations are kinder and limit safety risks for operators as well as end users, and for printing on food packaging. Products printed using these inks can also be widely recycled.
• 'Soft-hand': Water-based inks seep into the fabric, and after a couple of washes, there is virtually no difference in the texture between the unprinted and printed fabric. This is known as a &#;soft hand&#; because (you guessed it) it feels soft to the hand. This soft hand is especially beneficial for baby clothes and pillows.
• Versatile: Aqueous inks are versatile, meaning they can deliver high-quality prints for a range of applications. This includes porous substrates, such as papers, corrugated boards, and cardboard.

APPLICATIONS FOR WATER-BASED INKJET INKS

Water-based inks are particularly useful for printing onto various substrates within a range of industries. Here are a few:

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• Cardboard Packaging: Water-based inks eliminate the risk of toxic compounds migrating through packaging to what is inside - this is particularly important for food packaging. 
  
  
• Non-Porous Surfaces: Water-based digital inks are particularly useful for printing onto non-porous, high density substrates such as plastic flexible film packaging.
  
• Wallpaper Manufacturing: Water-based inks are being utilised increasingly by wallpaper manufacturers who aim to improve the quality of indoor air without compromising print quality. Moreover, designers would traditionally need to hold stock of wallpaper prints in order to replicate them, sometimes for years. Water-based digital ink allows for small run productions of digitally-stored designs.