10 Reasons To Use A Volumetric Mixer As Mobile Batch Plant
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There are many reasons to replace a concrete batch plant used alongside drum trucks with a volumetric concrete mixer. Cemen Tech discusses 10 reasons why switching to a volumetric mixer can benefit any concrete business.
1. Less Costly Than Traditional Drum Mixing
When using a mobile volumetric mixer, you’re in control of the concrete on each job. This results in accurate costs because of the exact knowledge of each ingredient used in the mix. Business expenditures reduce thanks to less employee downtime and elimination of wasted concrete.
2. No “Hot Loads” Or Limited Distance To Jobs
Concrete is made on the site due to separate aggregate storage containers on the mixer. This allows you to produce fresh and maximum strength concrete for each project.
3. More Time Efficient
Returning to the batch plant to alter applications and/or mixtures between jobs is a past hassle. The same goes for employee downtime as it’s possible to complete jobs on-demand with a volumetric mixer.
4. Consistently Produce The Exact Mix Design Each Time
Change or replicate concrete mix designs and additives at any time. Mix designs can be one-half meter to 12 cubic meters and produce concrete with low and high resistance, with a specified compressive strength of 50 psi to 500 psi. Computerized calculations make the precise quantity of concrete needed.
A mobile mixer plant can produce concrete for a range of applications, including:
Airport runway repair;
Backfill;
Bridge deck overlays
;
Commercial usage;
Continuous pours;
Development, such as foundations and streets;
Remote or difficult-to-access locations;
Floor screed;
Gunite and shotcrete
Landscaping;
Precast
; and
Soil stabilization.
5. Eco-Friendly
Only using the amount of concrete needed eliminates wasting concrete ingredients. This means saving water and reducing carbon emissions.
6. Lower Investment
It’s possible to lower your initial investment by 80 percent. One may lower his initial investment by eighty percent. Instead of investing in a batch plant and drum truck, you only need a feeding system and mobile concrete batch plant.
7. Reduced Labor Costs
Only one employee is needed to run the entire system – drive the unit, feed the mobile plant, and pour concrete at the job site.
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8. Store Every Mixture In The System Memory
Each uploaded mix stays in the system memory for easy navigate to frequently used designs. This includes the history of all mixtures and quantities of each.
9. Improved Location Mobility
The name says it all: mobile batch plants can reach remote or difficult to access locations since the mixer is mounted on a truck chassis.
10. Easy To Reload Aggregates
A mobile mixer can be filled anywhere. As long as there is a stock of cement sacks, sand, gravel, and water, then that location can be your hub to supply the mixer. There is no need for special equipment or a large investment.
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In today’s dynamic and competitive construction industry, small businesses in India often encounter distinctive challenges and opportunities. One such opportunity that has revolutionised the way these enterprises operate is the utilisation of mobile concrete batch plants. These portable and highly efficient machines have the potential to reshape small businesses’ operations by offering an array of advantages tailored to their specific needs.
This comprehensive article delves into the many advantages of mobile concrete batching plants for small businesses, explaining how they can augment productivity, reduce costs, and elevate overall construction operation efficiency.
Before we dive deep into the myriad benefits of mobile concrete batch plants for small businesses, it is essential to grasp what these machines are and how they distinguish themselves from traditional stationary plants.
Mobile concrete plants are compact, transportable units meticulously designed to produce concrete on-site, exactly where it is required. Unlike their stationary counterparts, which are established in one location and remain there for an extended period, these portable plants offer the remarkable flexibility of easy transport to different job sites.
These plants comprise several integral components, including cement silos, aggregate bins, conveyors, and mixers. Their versatility allows them to cater to a wide range of concrete production requirements, making them exceptionally well-suited for small businesses involved in diverse construction projects.
The foremost advantage of mobile concrete batching plants is their exceptional portability. Small businesses often grapple with the need to execute multiple projects at various locations, which can pose a logistical challenge. These portable plants avoid this issue with ease, as they can be effortlessly towed to the construction site, eliminating the necessity for multiple plants or reliance on concrete deliveries from off-site suppliers. This mobility saves time and guarantees a consistent and high-quality supply of concrete wherever your projects may take you.
For small businesses, cost-efficiency is paramount in remaining competitive. Mobile concrete plants are renowned for their cost-effective nature. They demand lower initial investments than stationary plants, which can be a game-changer for businesses with limited capital. Moreover, the ability to produce concrete on-site substantially reduces transportation expenses and mitigates the risk of project delays due to traffic or other external factors.
Efficiency stands as the cornerstone of success in any construction project, and mobile concrete batch plants have the potential to enhance it significantly. They offer rapid and straightforward setup, reducing downtime and facilitating swift concrete production. With sophisticated batching controls and technology, you can make real-time adjustments to the mix design and production rate, ensuring a precise concrete supply as and when required. This adaptability is pivotal for small businesses that must swiftly respond to the constantly evolving demands of construction projects.
Small businesses often undertake diverse construction projects, ranging from residential to commercial and infrastructure. Mobile plants stand out as versatile machines capable of handling various types of concrete, including ready-mix, precast, and speciality mixes. Their flexibility empowers you to deploy them on different projects, a significant advantage for small businesses looking to diversify their services and expand their project portfolio.
Precision in concrete production is non-negotiable when ensuring the structural integrity of buildings and infrastructure. Mobile concrete batching plants offer precise control over the mix design, enabling the accurate batching of materials. This results in consistent and high-quality concrete that consistently meets the required specifications. Maintaining such precision empowers small businesses to deliver reliable results, bolstering their reputation and gaining clients’ trust.
Waste is a common concern for businesses of all sizes, but its impact is disproportionately significant for smaller enterprises. Mobile plants play a pivotal role in waste reduction by producing only the necessary quantity of concrete for a particular project. With the flexibility to adjust production rates, overordering and wastage are minimised, saving money and excelling sustainability by reducing the environmental impact associated with concrete production.
Labour costs form a substantial component of any construction project’s budget. Mobile concrete batch plants require less labour to operate in comparison to traditional stationary plants. The automation and efficiency of these machines mean that a smaller team can effectively handle the batching and mixing process, resulting in substantial reductions in labour expenses for small businesses.
While mobile plants are typically compact and portable, they do not compromise production capacity. Many models are designed to handle a substantial volume of concrete production. This augmented capacity empowers small businesses to take on more substantial projects and meet the diverse demands of their clients, ultimately facilitating the expansion of their business operations.
In today’s construction landscape, environmental concerns have risen to the forefront of industry considerations. Mobile concrete batching plants are designed with environmental consciousness in mind. They consume less energy and generate less waste, contributing to a reduced carbon footprint. Furthermore, producing concrete on-site reduces emissions associated with concrete transportation from a central batch plant. Small businesses with a commitment to sustainability can reap the environmental benefits of mobile plants, reinforcing their eco-friendly practices and appealing to environmentally conscious clients.
Consistency and quality are paramount in the construction industry. Mobile plants provide the necessary tools to uphold stringent quality control standards. You can meticulously monitor the entire batching and mixing process through automated controls, ensuring that every batch of concrete aligns with the required specifications. This quality assurance benefits your business and guarantees the safety and durability of the structures you construct, enhancing your reputation in the industry.
Operational flexibility is vital to small businesses’ success in the construction industry, and mobile concrete batch plants offer a unique advantage in this regard. Their ability to be quickly and easily deployed to various job sites significantly enhances the operational flexibility of small businesses. Here’s how this added flexibility can be a game-changer:
Construction projects often involve changing job sites. With mobile plants, small businesses can seamlessly adapt to these shifts. Whether working on a high-rise building one week or a road construction project the next, mobile plants ensure you have a consistent supply of high-quality concrete, no matter where your projects take you.
Many construction projects are seasonal or short-term in nature. Mobile concrete batching plants allow small businesses to set up and disassemble the plant quickly, making them an ideal choice for projects with limited durations or those affected by seasonal weather conditions.
In the construction industry, urgent projects can arise unexpectedly. Mobile plants enable small businesses to respond quickly to urgent requests, ensuring they can meet client needs promptly without the delays associated with sourcing concrete from external suppliers.
Some projects span multiple locations, such as infrastructure developments. Mobile batching plants are a practical solution for such endeavours, as they can be easily relocated as the project progresses, ensuring a steady supply of concrete at each site.
Kaushik Engineering Works is one of the leading construction equipment manufacturers with a track record of providing cutting-edge products with 100% client satisfaction. We understand that in the rapidly evolving construction industry, having the right tools can make all the difference. Hence, we ensure our products and services are tailored for all your construction equipment needs.
Why Choose Us:
Make the smart choice for your construction business. Choose us for top-of-the-line construction equipment, including mobile concrete batching plants. Your success is our priority, and we’re here to help you build a brighter future in the construction industry.
Contact us at +91 – 98251 64764 or +91 2717 415587 to consult our experts. Alternatively, you can email us at info@kaushikengineeringworks.com for any queries. Take the first step towards unparalleled excellence in construction equipment.
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