Manufacturing Process of Ready-Mix Concrete
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Ready-mix concrete is a tailor-made concrete that is manufactured in a bulk amount within a batching plant based on the required specifications. The preparation of ready-mix concrete combines a fresh concrete mix including sand, cement, water and aggregates at perfect ratio and then the mixture is kept in a ready-mix truck. Sometimes other additives can be added during the mixing process to increase the concretes strength and durability.
After loading the mixture in a ready-mix truck, it is delivered to worksites in a freshly mixed state as per order.
Steps of Bashundhara Ready-Mix Concrete Production
Sourcing of Raw Materials
Checking the Quality of the materials
Receiving of materials
Storing of Raw Materials
Treatment of materials including watering.
Preparing for Production
Checking the PLC system of Batching Plant
Checking the calibration of Batching plant
For more information, please visit batching plant automation.
Checking the supporting condition
Transportation of RMC
Pumping of RMC
Collection of Sample from RMC sample
Testing of RMC
View an interactive animation of the ready-mix concrete production process to learn how ready-mix concrete is made by CEMEX
Aggregates, which make up roughly 60% to 75% of ready-mix concretes volume, are obtained from quarries and aggregate banks.
Additives are solid or liquid chemical substances that can be added to ready-mix concrete before or during preparation. Most commonly used additives either improve a hardened concretes durability or reduce a concretes water content in an effort to shorten setting times.
This is the mixs vital fluid, which sets of a chemical reaction when it comes into contact with the cement.
No other material rivals cements importance in the mix; its the ingredient that gives concrete its resistance. Although types II and IV are also employed, the most widely used cements are gray Portland type I and Pozzolana Portland type C-2.
During the mixing phase the different components come together to produce a uniform mass of concrete. Mixing time is registered from the moment material and water are poured into the cement mixer, and it begins rotating.
While transporting concrete to a site, the cement mixer never stops revolving at a speed of two to six rotations per minute.
While transporting concrete to a site, the cement mixer never stops revolving at a speed of two to six rotations a minute.
Contact us to discuss your requirements of dry mix concrete batching plant. Our experienced sales team can help you identify the options that best suit your needs.