Manufacturing Process of Ready-Mix Concrete

27 May.,2024

 

Manufacturing Process of Ready-Mix Concrete

Manufacturing Process of Ready-Mix Concrete

Are you interested in learning more about ready mix concrete plant working process? Contact us today to secure an expert consultation!

Ready-mix concrete is a tailor-made concrete that is manufactured in a bulk amount within a batching plant based on the required specifications. The preparation of ready-mix concrete combines a fresh concrete mix including sand, cement, water and aggregates at perfect ratio and then the mixture is kept in a ready-mix truck. Sometimes other additives can be added during the mixing process to increase the concrete&#;s strength and durability.
After loading the mixture in a ready-mix truck, it is delivered to worksites in a freshly mixed state as per order.&#;

Steps of Bashundhara Ready-Mix Concrete Production

  • Sourcing of Raw Materials

  • Checking the Quality of the materials

  • Receiving of materials

  • Storing of Raw Materials

  • Treatment of materials including watering.

  • Preparing for Production

  • Checking the PLC system of Batching Plant

  • Checking the calibration of Batching plant

    For more information, please visit batching plant automation.

  • Checking the supporting condition

  • Transportation of RMC

  • Pumping of RMC

  • Collection of Sample from RMC sample

  • Testing of RMC 

How Ready-Mix Concrete Is Made

View an interactive animation of the ready-mix concrete production process to learn how ready-mix concrete is made by CEMEX

 

 

Raw material used to produce concrete

  • Water
  • Additives
  • Cement
  • Aggregates
  • Air

Aggregates

Aggregates, which make up roughly 60% to 75% of ready-mix concrete&#;s volume, are obtained from quarries and aggregate banks.

Additives

Additives are solid or liquid chemical substances that can be added to ready-mix concrete before or during preparation. Most commonly used additives either improve a hardened concrete&#;s durability or reduce a concrete&#;s water content in an effort to shorten setting times.

Water

This is the mix&#;s vital fluid, which sets of a chemical reaction when it comes into contact with the cement.

Cement

No other material rivals cement&#;s importance in the mix; it&#;s the ingredient that gives concrete its resistance. Although types II and IV are also employed, the most widely used cements are gray Portland type I and Pozzolana Portland type C-2.

Concrete mixing

During the mixing phase the different components come together to produce a uniform mass of concrete. Mixing time is registered from the moment material and water are poured into the cement mixer, and it begins rotating.

While transporting concrete to a site, the cement mixer never stops revolving at a speed of two to six rotations per minute.

Transport

While transporting concrete to a site, the cement mixer never stops revolving at a speed of two to six rotations a minute.

Contact us to discuss your requirements of dry mix concrete batching plant. Our experienced sales team can help you identify the options that best suit your needs.