Advantages and Disadvantages of Ion Beam Sputtering

17 Jun.,2024

 

Advantages and Disadvantages of Ion Beam Sputtering

Ion Beam Sputtering Definition

Ion beam sputtering (IBS), or ion beam deposition (IBD), is a thin film deposition technology that uses an ion source to deposit a sputtering target onto a substrate to produce the highest quality films with excellent precision. Compared to other PVD technologies, ion beam sputtering is more accurate and can accurately control the thickness of the substrate. As shown below, an IBS system usually includes the ion source, the target material, and the substrate. The ion beam, usually generated by the ion gun, is focused on the sputtering target, and the sputtered target material finally deposits onto the substrate to create a film.

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Ion Beam Sputtering Advantages

High Energy: Sputter coating utilizes momentum exchange to make atoms and molecules of the solid material to become the gas phase. The average energy of the sputtering is 10 eV, which is about 100 times higher than that of the vacuum evaporated particles. After deposition on the surface of the substrate, there is still sufficient kinetic energy to migrate on the surface of the substrate, so that the film is of good quality and firmly bonded to the substrate.

Wide Application: Any material can be coated by IBS. The difference in sputtering characteristics of the material is smaller than the evaporation characteristics. Even materials with a high melting point can be sputtered. For the alloy and target compound materials, it is easy to form a film having the same ratio as the target component. Therefore, the application of sputter coating is very extensive.

Good Uniformity: The incident ions in the sputter coating are generally obtained by the gas discharge method, and the working pressure is between 10-2Pa~10Pa. The sputter ions often collide with gas molecules in the vacuum chamber before flying to the substrate, so the direction of motion randomly deviates from the original direction. And sputtering is generally emitted from a larger target surface area, thus being more uniform than vacuum coating. The thickness of the film layer, for plated parts with hook grooves, steps, etc., can reduce the difference in film thickness caused by the cathode effect to a negligible extent.

Good Stability: Due to the inherent collimation single energy deposition of ion beam sputtering, the resulting coating is typically very uniform and very dense and adheres effectively to the substrate. This makes the films made by IBS very stable and durable.

High Precision: The ion beam can be precisely focused and scanned; the target and substrate materials can be changed while maintaining the characteristics of the ion beam; the energy and current of the ion beam can be independently controlled. Since the energy, size and direction of the ion beam can be precisely controlled, and the sputtered atoms can directly deposit the film without collision, the ion beam sputtering is very suitable as a research method for thin film deposition.

Ion Beam Sputtering Disadvantages

The main disadvantage of ion beam sputtering deposition is that the target area of the bombardment is too small, and the deposition rate is generally low. Moreover, ion beam sputter sputtering is also not suitable for depositing a large-area film of uniform thickness.  Besides, the sputtering device is too complicated, and the equipment operating cost is high.

Conclusion

Thank you for reading our article and we hope that it can help you better understand ion beam sputtering and its advantages and disadvantages. If you want to know more about sputter coating, we would like to advise you to visit Stanford Advanced Materials (SAM) for more information.

Popular Sputtering Target Used in Ion Beam Sputtering

Titanium (Ti) Sputtering Target

 

 

 

 

Tungsten (W) Sputtering Target

 

 

 

 

Tantalum (Ta) Sputtering Target

 

 

 

 

 

If you want to learn more, please visit our website Acetron.

Advantages and Disadvantages of Magnetron Sputtering

Advantages and Disadvantages of Magnetron Sputtering Technology

views, Updated: -09-29

The working principle of magnetron sputtering is that electrons collide with argon atoms in the process of flying to the substrate under the action of electric field E, resulting in AR-positive ions and new electrons.

New electrons fly to the substrate, and Ar ions accelerate to the cathode target under the electric field's action and bombard the target surface with high energy, resulting in sputtering of the target.

 

Since the appearance of magnetron sputtering, it has obtained rapid development and wide application, which has greatly impacted other coating methods. So what are the advantages and disadvantages of magnetron sputtering technology?

 

Advantages of magnetron sputtering technology:

1. The deposition speed is fast, the substrate temperature rise is low, and the damage to the film is small.

2. For most materials, sputtering can be realized as long as scrape materials can be made.

3. The films obtained by sputtering are well combined with the substrate.

4. The films obtained by sputtering have high purity, good compactness, and good film-forming uniformity.

5. The sputtering process has good repeatability, and the film with a uniform thickness can be obtained on a large area substrate.

6. At the same time, the film's particle size can be controlled by changing the parameters.

7. Different metals, alloys, and oxides can be mixed and sputtered on the substrate simultaneously.

8. Easy to industrialize.

 

Disadvantages of magnetron sputtering technology:

1. The ring magnetic field used by magnetron sputtering forces the secondary electrons to move around the ring magnetic field. Accordingly, the region controlled by the annular magnetic field is the place with the highest plasma density.

We can see that the sputtering gas argon emits a strong light blue glow in this area during magnetron sputtering, forming a halo. The halo's target is the most serious part bombarded by ions, which will splash out a ring-shaped groove. The circular magnetic field is the orbit of electron motion, vividly represented by the circular flow and groove.

Once the sputtering groove of the magnetron sputtering target penetrates the target, the whole target will be scrapped, so the target's utilization rate is not high, generally lower than 40%.
 

2. Plasma instability.
 

3. It is impossible to achieve high-speed sputtering at low temperature for strong magnetic materials because almost all magnetic flux can not pass through the magnetic target, so it is impossible to add an external strengthening magnetic field near the target surface.

 

AEM Deposition, as a professional sputtering target manufacturer, supplies all kinds of pure metal sputtering target, alloy sputtering target, and ceramic compound sputtering target. Further details are as follows:


If you are interested, you can click the relevant link and visit the product page. You can also us at

If you are interested, you can click the relevant link and visit the product page. You can also us at

[ protected]

LATEST NEWS

Advantages and Disadvantages of Ion Beam Sputtering

Ion Beam Sputtering Definition

Ion beam sputtering (IBS), or ion beam deposition (IBD), is a thin film deposition technology that uses an ion source to deposit a sputtering target onto a substrate to produce the highest quality films with excellent precision. Compared to other PVD technologies, ion beam sputtering is more accurate and can accurately control the thickness of the substrate. As shown below, an IBS system usually includes the ion source, the target material, and the substrate. The ion beam, usually generated by the ion gun, is focused on the sputtering target, and the sputtered target material finally deposits onto the substrate to create a film.

Ion Beam Sputtering Advantages

High Energy: Sputter coating utilizes momentum exchange to make atoms and molecules of the solid material to become the gas phase. The average energy of the sputtering is 10 eV, which is about 100 times higher than that of the vacuum evaporated particles. After deposition on the surface of the substrate, there is still sufficient kinetic energy to migrate on the surface of the substrate, so that the film is of good quality and firmly bonded to the substrate.

Wide Application: Any material can be coated by IBS. The difference in sputtering characteristics of the material is smaller than the evaporation characteristics. Even materials with a high melting point can be sputtered. For the alloy and target compound materials, it is easy to form a film having the same ratio as the target component. Therefore, the application of sputter coating is very extensive.

Good Uniformity: The incident ions in the sputter coating are generally obtained by the gas discharge method, and the working pressure is between 10-2Pa~10Pa. The sputter ions often collide with gas molecules in the vacuum chamber before flying to the substrate, so the direction of motion randomly deviates from the original direction. And sputtering is generally emitted from a larger target surface area, thus being more uniform than vacuum coating. The thickness of the film layer, for plated parts with hook grooves, steps, etc., can reduce the difference in film thickness caused by the cathode effect to a negligible extent.

Good Stability: Due to the inherent collimation single energy deposition of ion beam sputtering, the resulting coating is typically very uniform and very dense and adheres effectively to the substrate. This makes the films made by IBS very stable and durable.

High Precision: The ion beam can be precisely focused and scanned; the target and substrate materials can be changed while maintaining the characteristics of the ion beam; the energy and current of the ion beam can be independently controlled. Since the energy, size and direction of the ion beam can be precisely controlled, and the sputtered atoms can directly deposit the film without collision, the ion beam sputtering is very suitable as a research method for thin film deposition.

Ion Beam Sputtering Disadvantages

The main disadvantage of ion beam sputtering deposition is that the target area of the bombardment is too small, and the deposition rate is generally low. Moreover, ion beam sputter sputtering is also not suitable for depositing a large-area film of uniform thickness.  Besides, the sputtering device is too complicated, and the equipment operating cost is high.

Conclusion

Thank you for reading our article and we hope that it can help you better understand ion beam sputtering and its advantages and disadvantages. If you want to know more about sputter coating, we would like to advise you to visit Stanford Advanced Materials (SAM) for more information.

Popular Sputtering Target Used in Ion Beam Sputtering

Titanium (Ti) Sputtering Target

 

 

 

 

Tungsten (W) Sputtering Target

 

 

 

 

Tantalum (Ta) Sputtering Target

 

 

 

 

 

Advantages and Disadvantages of Magnetron Sputtering

Advantages and Disadvantages of Magnetron Sputtering Technology

views, Updated: -09-29

The working principle of magnetron sputtering is that electrons collide with argon atoms in the process of flying to the substrate under the action of electric field E, resulting in AR-positive ions and new electrons.

New electrons fly to the substrate, and Ar ions accelerate to the cathode target under the electric field's action and bombard the target surface with high energy, resulting in sputtering of the target.

 

Since the appearance of magnetron sputtering, it has obtained rapid development and wide application, which has greatly impacted other coating methods. So what are the advantages and disadvantages of magnetron sputtering technology?

 

Advantages of magnetron sputtering technology:

1. The deposition speed is fast, the substrate temperature rise is low, and the damage to the film is small.

2. For most materials, sputtering can be realized as long as scrape materials can be made.

3. The films obtained by sputtering are well combined with the substrate.

4. The films obtained by sputtering have high purity, good compactness, and good film-forming uniformity.

5. The sputtering process has good repeatability, and the film with a uniform thickness can be obtained on a large area substrate.

6. At the same time, the film's particle size can be controlled by changing the parameters.

7. Different metals, alloys, and oxides can be mixed and sputtered on the substrate simultaneously.

8. Easy to industrialize.

 

Disadvantages of magnetron sputtering technology:

1. The ring magnetic field used by magnetron sputtering forces the secondary electrons to move around the ring magnetic field. Accordingly, the region controlled by the annular magnetic field is the place with the highest plasma density.

We can see that the sputtering gas argon emits a strong light blue glow in this area during magnetron sputtering, forming a halo. The halo's target is the most serious part bombarded by ions, which will splash out a ring-shaped groove. The circular magnetic field is the orbit of electron motion, vividly represented by the circular flow and groove.

Once the sputtering groove of the magnetron sputtering target penetrates the target, the whole target will be scrapped, so the target's utilization rate is not high, generally lower than 40%.
 

2. Plasma instability.
 

3. It is impossible to achieve high-speed sputtering at low temperature for strong magnetic materials because almost all magnetic flux can not pass through the magnetic target, so it is impossible to add an external strengthening magnetic field near the target surface.

 

AEM Deposition, as a professional sputtering target manufacturer, supplies all kinds of pure metal sputtering targetmetal sputtering target, alloy sputtering target, and ceramic compound sputtering target. Further details are as follows:


If you are interested, you can click the relevant link and visit the product page. You can also us at

If you are interested, you can click the relevant link and visit the product page. You can also us at

[ protected]

LATEST NEWS