Crushers are typically combined with other components like feeders, hoppers and conveyors and mounted on a frame or chassis. Depending on individual needs, plants can be stationary/modular, track-mounted mobile, or wheel portable.
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Stationary and Modular Crushing Plants
Stationary plants typically reside in rock quarries and mine sites where they never move and stay for the plant&#;s entire life. They require a larger footprint and considerable infrastructure like buildings, walls, pads, and ramps to support the equipment.
Staionary equipment doesn&#;t move, which means that the feed source is continually moving further away from the crusher. This means longer loader cycling times, increased fuel consumption and wear and tear on equipment.
As the distance increases, material must be brought to the crusher by pushing it with a bulldozer, conveying, or hauling with trucks.
In contrast, wheeled and mobile plants can easily and quickly move from one location to another or maintain proximity to the feed source. Portability also makes it easier to replace one machine for another in the event of breakdowns or upgrades.
Mobile vs Portable
There are advantages and disadvantages to mobile and portable equipment. To some degree, equipment selection is based on application, but there are more practical considerations that may come into play.
Both tracked and wheeled chassis offer producers portability, versatility and flexibility. Portable setup times have improved over the years, but it still has to be spotted, set up, have cables laid out and connected to external power. Depending on the equipment, this can take anywhere from a few hours, to several days. Mobile equipment sets up in minutes, not hours.
Track-mounted mobile equipment has a smaller footprint and is completely self-contained. It doesn&#;t require external power, so it&#;s able to access remote locations and sites where space is limited.
Crushers are a piece of equipment used to reduce the size of aggregates. There is a range of types of crushers, and each is designed to meet the requirements of extremely specific applications or materials. The key factor with feed material is its degree of hardness. The hardness of the material is generally measured in terms of compressive strength, which is basically the maximum force that the material can tolerate before breaking. The hardness level will vary from that of concrete at psi to 50,000 psi for ores or other hard materials. But the harder the material the longer it will take to crush. The hardness also influences which specific crusher is required.
Types
Jaw Crusher
Jaw crushers are the archetypal crusher used for the dismantling of rock and stone, with a quarry jaw crusher you are able to crush all kinds of materials to various sizes depending on your requirements. The movable jaw applies force on the rock and forces it against the stationary plate, the rocks then remain between the jaws until the material is small enough to pass through the gap at the bottom of the jaws.
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Cone Crusher
Cone crushers are compression machines that reduce materials by squeezing the rock between moving and fixed elements. Our used cone crushers at Omnia Machinery are able to be used as primary or secondary crushers.
Impact Crusher
Created to fill the space in the market left by cone and jaw crushers, impact crushers are perfectly suited to contaminated materials and can easily handle any clay, dirt, or metal mixed in with the feed material. There are three different types of primary impact crushers to pick from; horizontal shaft impactors, cage mill pulverisers and vertical shaft impactors, all of which you&#;ll find here at Omnia Machinery.
History
Crushers have played a critical part in the history of America. Since the mid-s there have been millions of tons of stone crushed to aid in the development of a vast range of structures, roads and everything you can imagine.
The first ever stone crusher was invented by Eli Whitney Blake, after five years, Blake&#;s stone crusher roared to life this was all due to the issue that plagued the town of Westville. Fed up with wagons getting stuck in the mud they decided to lay a rock surface on the road. Blake went further with the design and developed it for the railroads to create ballast.
Considerations
Cost &#; prices will always differ between types of heavy equipment, however at Omnia, we can supply you with different crushers that are affordable, efficient, and will give you the best value for money.
Features &#; The features of a crushing machine are fundamental when choosing the right tool for the job. While you may find a cheaper crusher, it may not have the specific features which can make a job a lot more convenient.
Type of stone material &#; it is important to know the type of material you may be crushing so you can clarify if the machine can process it correctly. The type of hammers you use in your crushing machinery will impact how efficiently it&#;s able to process the aggregates. specific hammers are more durable meaning they can crush all kinds of aggregates; however certain are only suitable for asphalt, or natural stone.
Mobility &#; If you require a crusher only for smaller scale tasks, then small materials and tools like a sledgehammer or a pry bar may already work. However, if the job needs to be carried out in larger-scale operations &#; such as in road asphalting, quarrying, and mining, then you must make sure the machine has a high level of mobility.
Quality &#; it goes without saying that you should always check any machine you purchase is of high quality, this is an investment you don&#;t want to mess up.
Here at Omnia Machinery, we offer a wide range of quality used quarry equipment such as Jaw Crushers, Cone Crushers, Impact Crushers, Screeners and Shredders. We offer machinery from leading manufacturers such as Sandvik, Kleemann and McCloskey. As with all of our heavy equipment, each machine is thoroughly inspected, tested and serviced before shipment, ensuring you&#;re supplied with only the best for your project. Browse our quarry machinery here.
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