Product Description
JINHUA HARDFACING supply professional and honest service.
Composite wear-resistant plate
Composite wear-resistant plate is a plate product made by surfacing a certain thickness of wear-resistant layer with high hardness and excellent wear resistance on the surface of ordinary low carbon steel or low alloy steel with good toughness and plasticity. The anti-wear layer generally accounts for 1/3-1/2 of the total thickness.
The wear test shows that the wear resistance of the wear-resistant composite board is more than 20 times higher than that of low carbon steel, and more than 5 times higher than that of stainless steel and high manganese steel.
Material
High chromium carbide overlay wear plate
Thickness
4+4 5+3 6+4 6+5 8+4 8+6 8+8 10+4 10+6 10+8 10+10 12+4 12+6 12+8 12+10 14+6 14+8 14+10 16+6 16+8 16+10 16+12, etc. Or as customized
Hardness
Wear deposite 3mm: HRC 52-58, 4mm: HRC 56-60
Wear deposite 5mm: HRC 58-62, 6mm: HRC 58-62
Wear deposite 8mm: HRC 58-62, 10mm: HRC 60-62
Wear deposite 12mm: > 62 HRC
HRC of 1st layer :52-58; HRC of 2nd layer: 58-62;
HRC of Pure weld deposite: 62
Trading Information
Trade Terms
EXW,FOB,CIF CFR
Loading Port
TIANJIN,SHANGHAI,DALIAN QINGDAO
Payment terms
1) 30% deposit by T/T, the balance against copy of B/L by T/T.
2) 30% deposit by T/T, the balance by L/C at sight.
3) 30% deposit by T/T,70% balance before shipping.
4) 100% L/C at sight.
Hardfacing Bimetal Composite Plate is composed by A36 steel plate as matrix and Chromium Carbide particles and Austenite as hard face. It is our newly developed wear resistant material which wide used in coal mine, power plant, cement industry, metallurgy, glass industry and chemical industry etc..
Chemical of Hardfacing of our Bimetal Composite Plate is:
C: 3.5-4.0%; Cr: 30-40%; Balance is our special made Austenite.
From the microstructure analysis, we can see the Chromium Carbide particles evenly distributed in the material of Austenite. It will greatly improve the strength, wear resistance,erosion resistance and impact resistance of the products.
Products Datasheet
Item
HARDNESS*
SIZE*
HRC
HV
STD THICKNESS, mm
STD PLATE SIZE
1
58-62
min
6+4;8+4;6+6;10+6;
12+8;12+12
*500mm
2
55-65
min
*mm
Our Advantages
1. Patented material formula of granule and powder metallurgy process. Even surface without weld bead.
2. Excellent wear resistance, Erosion resistance, Impact resistance, no material hang-on and good performance in temp. under 600ºC
3. Dense alloy layer with no pore, no slag inclusion, low friction coefficient
4. Low Dilution rate and hardness gradient between metal layer, high metallurgy binding strength up to 300MPa adapt to middle impact and erosion conditions.
5. Thinner and lighter composite lay can be obtained by our technology.
Innovation and Upgrade
With several times of upgrade and optimization of the formula of the overlay material, now the excellent wear resistance obtained and smooth surface of the overlay alloy also obtained which will minimize the friction coefficient and solve the material hanging and accumulation. So the long service life can be assured.
Use advantage
1. Improve economic efficiency
Reduce downtime, increase equipment operation rate, increase equipment operation rate, reduce production shutdown and maintenance losses, increase production capacity, and increase efficiency; 2. Reduce production costsMaintenance costs, reduce wear and tear, reduce equipment production capacity and increase power consumption;
3. Improve the production environment
Greatly reduce the environmental pollution caused by wear, damage, and blanking, avoid dripping and dripping, which is beneficial to environmental protection and clean plant area;
4. Protect workers' healthReduce working hours in harsh environments, reduce high-altitude and narrow space operations, and reduce work intensity; 5. Significant social benefits
Greatly reduce the use of ordinary steel plate materials, and scientific and technological progress brings comprehensive social benefits.
Company Profile
Certifications
FAQ
Q:Can I get samples before order ?
A:Yes, of course. Usually our samples are free,we can produce by your samples or technical drawings.
Q:Can I go to your factory to visit?
A:Of course, we welcome customers from all over the world to visit our factory.
Q:How can I get a quotation from you ?
A:You can leave us message, and we will reply every message in time. Or we may talk on line.
Q:What product information do I need to provide?
A:You need to provide the grade, width, thickness, coating and the number of tons you need to purchase.
Q:Does the product have quality inspection before loading?
A:Of course, all our products are strictly tested for quality before packaging, and unqualified products will be destroyed.we
accept the third party inspection absolutely.
Q:How do we trust your company?
We specialise in steel business for years as golden supplier on Alibaba, headquarter locates in Liaocheng, Shandong province, you are welcome to investigate in any ways, by all means, you could place an order in Alibaba with trade assurance which could secure your payment.
Product Description
wear plate are manufactured by welding one or multiple abrasion resistant layers on a medium or low carbon steel base plate.
The overlay alloy has a high amount of chromium carbide hard particles.
Thickness Range : 3-20 mm ,tolerance within ±0.3mm ,Flatness tolerance is ±3mm/m.
Microstructure: The carbide (Cr7C3) volume fraction on the microstructure is above 50%.
Hardness: Chromium carbide hard particles are distributed evenly throughout the layer, creating a strong microstructure,
The hardness is between HRC 57-62 and depend on the overlay's thickness: Overlay thickness over 10 mm. Hardness over 62 HRC.
Wear resistance: Our test shows that the Abrasion resistant performance of hardfacing overlay steel plate is 20 times higher than Mild steel and 8 times than heat treated steel.
Detailed Photos
Product Parameters
Product Name
Wear Resistant Steel plate
Standard:
JIS, GB, DIN, BS, ASTM
Material
High chromium carbide overlay wear resistant steel
Thickness
4+4 5+3 6+4 6+5 8+4 8+6 8+8 10+4 10+6 10+8 10+10 12+4 12+6 12+8
12+10 14+6 14+8 14+10 16+6 16+8 16+10 16+12, etc. or as customized
Weldable Thickness
For more china hardfacing wear plateinformation, please contact us. We will provide professional answers.
3-20mm
Hardness
HRC of 1st layer :52-58; HRC of 2nd layer: 58-62; HRC of Pure weld deposite: 62
Surface Treatment
Hardfacing clading coated.
Technique
Advanced automatic self-shil
e
ded open arc welding
Chemical Composition
Take 6+6 wear resistant steel for example:
C : 4.3-4.8% Cr : 23-30% Mn : 0.8-1.1% Mo: 0.08-0.18 Ni:0.08-0.15
Other Metal elements : Micro
Base Plate
Q235B, All weldable steels, mostly structural steels.
Feature
High wear resistance
12-20 times higher than common plate
5-10 times than low alloy steel plate
2-3 times than high chromium cast iron plate
Packaging & Shipping
our product facility
Our Advantages
Our Wear plate has following advantages:
1. Flat surface and nice outlooking 2. Outstanding welding strength
3. Excellent wear resistance 4. Excellent impact resistance
5. Easy processing 6. High Cost Performance
7. Comprehensive quality control.
Applicant
Our Certification
Our Company profile
Rizhao Port Shipbuilding & Machinery Industry Co.,ltd, a wholly owned subsidiary of Shandong Port Equipment Group ,is a large comprehensive state-owned company combining industrial products research and manufacture, steel structure and equipment producing, general contracting service for industrial system integration and ships & equipment building and maintenance. As a member of the Standardization Administration of China/Technical Committee (SAC/TC331) , the company owns the production qualification for transport machinery, Grade-I Class III Production Qualification of steel general ships, Grade-I Production Qualification of steel fishing vessels; Grade-I Professional Contracting Qualification of steel structure, and kinds of Professional contracting qualifications for electrical and mechanical equipment installation, corrosion protection and insulation engineering, foundation, etc. The company also occupies Class B Design Qualification of steel fishery vessels and the Design & Construction Qualification of marine fishery platforms registered with the Ministry of Agriculture. The main business scope of RPIC covers ports, marine equipment, mining, electric power; cement, metallurgy; paper making and other various industries.
Customer Visit &Our Exhibition Show
FAQ
Q1:Can you send samples?
A:Of course, we can provide customers with free samples but customer should pay the courier fee.
Q2:What product information do I need to provide?
A:Please kindly provide the grade, width, thickness, surface treatment requirement and quantities you need to purchase.
Q3:What about product prices information?
A:Prices various according to periodic price changes of raw materials.
Q4:What is your terms of payment ?
A: 30% T/T in advance ,balance before shipment or 100% LC at sight.
Q5.Do you provide customer made Products service?
A: Yes,if you have your own design , we can produce according to your specification and drawing.
Q6:How long does your delivery time take?
A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.
Q7: How many countries you already exported to?
A:We have exported to America, Canada, Brazil, Chile, Colombia, Thailand, Myanmar, Vietnam, and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble.
Q8:Can I go to your factory to visit?
A:Of course, we welcome customers from all over the world to visit our factory.
Q9:Does the product have quality inspection before loading?
A:Of course, all our products are strictly tested for quality before packaging, customers can appoint third parties to inspect the products before loading too.
Q10:How to pack the products? A: Standard export sea-worthy packaging, the inner layer has a waterproof paper outer layer with iron packaging and is fixed with a fumigation wooden pallet. It can effectively protect products from corrosion and various climate changes during ocean transportation.
Q11:What is your working time? A:In general, our online service time is Beijing time: 8:00-22:00, after 22:00, we will reply to your inquiry in the coming working day.
If you are looking for more details, kindly visit chrome carbide plate manufacturer.