High-Pressure Air Compressors: Your Ultimate Guide

30 Dec.,2024

 

High-Pressure Air Compressors: Your Ultimate Guide

Table of Contents

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How &#;high&#; is high pressure for an air compressor?

There are many different types of air compressors. A common denominator amongst all of them is PSI or pounds per square inch. This is how we measure the &#;strength&#; of a compressor.

A standard &#;household&#; air compressor is often used for various applications such as drill and nail guns, impact wrenches, sanders, inflating tires, and more. These typically have about 90 PSI.

Conversely, a high-pressure air compressor has a lot more power. It can compress air as high as PSI.

What is a high-pressure industrial or breathing air compressor used for?

High-pressure air compressors are often used for industrial applications and breathing air.

Industrial Air Compressors

Within the industrial space, there are many common uses for high-pressure compressors.

  • Manufacturing processes

    • Blow molding
    • Powering tools and equipment
    • Sandblasting
  • Testing and quality control

    • Valve testing
    • Leak testing
    • Heat exchangers testing
  • Energy production

    • Conventional and renewable energy sectors
    • Fuel atomization and combustion control
    • Hydraulic fracturing
  • Oil and gas 

    • Extraction and processing

Breathing Air Compressors

High-pressure air compressors play a crucial role in providing breathing air for various applications, particularly in environments where a reliable source of clean, pressurized air is essential for safety and performance.

  • SCUBA Diving
  • Firefighting
  • Military applications
  • Industrial and off-shore use

 

All breathing air compressors must meet stringent air standards set by C.G.A (Compressed Gas Association), and the NFPA (National Fire Protection Association).

How do high-pressure industrial or breathing air compressors work?

High-pressure industrial and breathing air compressors operate through a multi-stage compression process to achieve the necessary high pressures. Initially, air is drawn into the compressor and compressed in stages, with each stage followed by cooling to dissipate heat generated during compression. This cooling is essential, as it helps maintain efficiency and prevents overheating of the compressor components. The air is compressed to pressures as high as PSI, making it suitable for various applications, including SCUBA diving, firefighting, and industrial processes.


In addition to compression, the air undergoes purification to meet stringent quality standards, particularly for breathing air applications. After the final compression stage, moisture separators and filters remove any contaminants, ensuring that the compressed air is clean and safe for use. This comprehensive process allows high-pressure compressors to deliver reliable, high-quality air for critical applications while maintaining equipment longevity and performance.

What is &#;breathing air&#;?

Breathing air is compressed atmospheric air. Unlike Nitrox or other formulated air types, compressed breathing air is not enriched in any way. It is only purified atmospheric air. With the correct purification system breathing air can meet all the standards required for diving as well as firefighting and safety applications. The quality of compressed breathing air is highly dependent on the surroundings of the compressor or where the intake air comes from.

Our compressors produce high-quality breathing air that meets the standards of NFPA and CGA Grade E breathing air. The expandable built-in filtration allows you to extend the time between filter change-outs while ensuring that your air is as clean as you need it to be. Our optional electronic Carbon Monoxide (CO) monitors provide continuous monitoring and peace of mind for the machine operators.

What does a standard high-pressure compressor system look like?

A standard high-pressure compressor system for use in breathing air and SCBA / SCUBA filling consists of a compressor, storage cylinders, and a containment fill station. 

Standard air system

High-Pressure Breathing Air Compressor

UN/ISO Storage Cylinders

Containment Fill Station

High-pressure compressors and storage systems are typically designed to exceed the pressure requirements of secondary tanks or canisters. This design principle accommodates the cascade filling method, which is commonly used in breathing air systems.

For example, our compressors are often rated at PSI, allowing for effortless filling of cylinders ranging from to PSI by simply adjusting the output pressure regulator. In most setups, fill stations are connected to a cascade storage system rather than directly to the compressor. These fill stations usually feature an integrated cascade control panel for efficient operation

What types of compressors does Arctic Compressor sell?

Enclosed high-pressure air compressors

An enclosed frame compressor offers the functionality of the open frame compressor in a nicer-looking, quieter, and smaller footprint build. Built in a block-over motor configuration, these models take up less floor space and are enclosed in a sound-dampening cabinet. Outfitted with a vibration reduction system, these compressors are well suited for use in manned shops where noise and vibration are a concern. The availability of additional features such as a built-in electronic CO monitor and larger standard internal filtration wrap everything you need into one functional design.

Types of enclosed compressors available

Arctic Series Enclosed Compressor

CFM

18 - 24 CFM

Pressure

PSI

dB Levels

83dB

filtration

57,000 - 90,000 Cu. Ft.

Power

15 - 20 HP

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Arctic Series Enclosed Compressor

CFM

9 - 14 CFM

Pressure

PSI

dB Levels

76 dB

filtration

24,000 - 57,000 Cu. Ft.

Power

7.5 - 10 HP

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Arctic Series Enclosed Compressor

Want more information on high pressure nitrogen gas compressor suppliers? Feel free to contact us.

CFM

8 - 9 CFM

Pressure

- PSI

dB Levels

76 dB

filtration

24,000 - 57,000 Cu. Ft.

Power

7.5 HP

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Open Frame high-pressure air compressors

An open frame compressor has all the necessary features and none of the frills. In general, the unit will have a base and frame, with open sides and front. Within the frame, you have the motor (electric, diesel, or gas) the compressor block, a small filtration system and the drain for the moisture separators. Open frame compressors have a slightly larger footprint as they are normally a side-by-side motor and block build. Additional filtration can be wall or stand-mounted if desired.

Types of open-frame Compressors available

Arctic Open-Frame Compressor

CFM

8 - 14 CFM

Pressure

- PSI

dB Levels

92 dB

filtration

9,800 - 24,000 Cu. Ft.

Power

7.5 - 10 HP

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, , and PSI air compressors

The PSI configuration of your industrial compressor depends on your needs. At Arctic Compressor, we manufacture compressors that produce up to PSI. Our standard compressor models produce PSI and PSI and are usually used to fill fire department PSI and PSI SCBA air packs. We can also set the compressors to produce lower pressure air as needed such as the PSI or PSI.

Maintenance of a Arctic Compressor High-Pressure Compressor

Arctic Compressor works through an authorized distributor network for sales and service to ensure that experienced technicians are close to you. These service technicians are trained by us and able to perform all installations, routine maintenance, and repair services on our equipment. If you choose to perform your own routine maintenance the list is short and sweet: 

Daily operation checks

Below is a list of items that you should check before every operation of your Arctic Compressor. This can be done by you or your team.  

  • Checking oil level
  • Checking condensate drain container
  • Checking auto drain system operation
  • Checking CO/moisture indicator

 

Bi-Annual and Annual Services

Below is a list of items that should be checked bi-annually or annually by a certified service technician. Contact your dealer to get a time scheduled! 

  • Oil change
  • Purification filter change
  • Check fittings and hoses for leaks
  • Check drive belt
  • Particulate intake filter (rotate, or replace)

What should I consider when purchasing a high-pressure air compressor?

Many factors affect the cost of a high-pressure compressor. In the market, there is a wide range of price points as well as a range of functionality. The cost of a high-pressure compressor depends on your needs, such as:

  • What pressure do you need?
  • What volume of output (CFM) do you need?
  • Is noise a factor?
  • How much space do you have available?
  • Do you need a 3 or 4-stage compressor?
  • How quickly  do you need the system installed? 

 

At Arctic Compressor we are able to provide great value to our customers at a competitive price point without sacrificing any of the key functions of the equipment. Our Compressors, Fill Stations, Mobile Solutions, parts and accessories, and business are built on the model of being &#;The Simple Choice&#;. Our equipment is simple to install, operate, and maintain. By eliminating many of the complexities from the operation of our compressors, we enable you to get the job done.

Who sells high-pressure industrial and breathing air compressors?

Several companies sell high-pressure air compressors. If you&#;re looking for a dependable, consistent, and Truly American-Made&#; product, look no further than Arctic Compressor.

We&#;re based in Superior, WI with a trusted dealer network throughout the United States and several international locations. Our products all meet stringent quality standards and are trusted by customers worldwide.

In addition to compressors, we sell SCBA/SCUBA Fill Stations, and mobile air trailers. When you choose Arctic Compressor, you&#;re choosing a family-owned company that understands the entire system and has over 30 years of experience working directly with breathing air and industrial products.

Why choose Arctic Compressor

Aside from the value that we provide our customers, we also pride ourselves on customer service. We are easy to get a hold of and can help you with any questions you may have before, during, or after your compressor purchase. If you need anything, let us know!

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Buying a Nitrogen Generation System? - Purity Gas

Buying a Nitrogen Generation System? Here&#;s What You Need to Know&#;.

Now presumably, if you are reading this, you have already determined that onsite nitrogen generation is a viable move for your operation. Purchasing any equipment is a task that should be dealt with carefully, and with diligence. It&#;s always important to ensure that capital is being allocated to the right places that provide the most value.

Buying a nitrogen generation system is no different. Perhaps this diligence is even more important because frankly, it&#;s probably the first time you&#;ve ever bought one.

The process will undoubtedly involve a couple of questions that come up prior to, and while engaging with vendors:

  • Why do I need/want a nitrogen generator?

  • How do I buy a nitrogen generator?

  • Where do I buy a nitrogen generator?

Why

Cost benefits, control of supply, and/or sustainability benefits are clear to you. But that doesn&#;t mean that the Why shouldn&#;t play a role in your buying journey.It is important to work with partners that can provide substance to these benefits. Perhaps an ROI/Payback calculation, cost comparisons between the cost to generate and the cost to buy, carbon footprint implications/benefits, can all be meaningfully, and accurately determined. Ensure that you are getting that service from the vendor you are working with. That level of expertise, interest, and investment can provide clues to their level of commitment to your success, in addition to theirs.

How

Do a little research, sure. But don&#;t go it alone. Your business is not nitrogen generation. Nitrogen is something you use. Let someone guide you, ask you the right questions, perhaps provide some answers to what your needs are, or what your industry demands. Back to the point about this being your first nitrogen generation system. It&#;s (presumably) not the vendors&#; first. They might be able to provide some great insight as to the purity level you need (at least anecdotally), or the flow calculations, or pressure expectations. By involving an expert early, you will be far better equipped at decision-making time.

When selecting who to speak to about this, make sure they are experts (see next paragraph). Someone who is focussed on nitrogen, or better yet, &#;all in&#; on nitrogen. There are numerous dealers out there, that while they are fully capable of providing excellent customer service, and expertise on certain components, it&#;s lofty to expect them to be the expert you need, on such a specialized system.

Where to Buy a Nitrogen Generation System?

Again, focus on partnering with an expert. For that reason, work with someone who will work with you in a consultative, and collaborative manner. At the end of the process, you are going to have to be the subject matter expert in your company, so learn everything you can along the way.

Nitrogen generators are complex systems and extend beyond the generator. Ensure you understand the purpose, and value of each individual component that you are buying as a part of the system. It is fair to expect that the group providing you with the system understands all of the components, their value, and the rationale behind their selection.

Understanding the purpose and relationship between feed air compressor, dryer, nitrogen generator, storage vessels, filtration, etc, all will ensure that you are &#;eyes wide open&#; when it comes to where your capital is going.

The buying process should be positive. It should also be an educational, informational, and guided journey. The why, how, and where are here as a starting point. Help yourself by not &#;going alone&#; on the buying journey. It will ensure the best possible outcome, the long-term success of the system, and realizing the best possible ROI you deserve. This technology can and will provide benefits to your organization. Maximize them.

We have designed many systems for use in various industries so we can confidently say that each application is different and requires a unique solution. We also offer preventative maintenance services across North America. Please see our case studies and contact us for more information.

The company is the world’s best compressor pressure test certificate supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.