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At the heart of every hydraulic system is hydraulic fluid; a specialist medium that facilitates the transmission of power. Hydraulic fluid must possess specific properties to ensure optimal system performance and longevity.
The viscosity of the fluid is carefully selected based on the operating temperature range and the desired performance characteristics of the system. The fluid must be of a low enough viscosity (thin) to achieve low fluid friction but not too low to avoid excessive leakage (or increased sealing effort) and to ensure the building of a lubrication film to prevent power loss and fluid leakage.
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As hydraulic systems rely on the principle of transmitting force through fluid pressure, ideally we want a non-compressible medium to ensure that the force applied to the fluid by the pump is effectively transferred to the system’s actuators without significant loss and reduce control performance.
As the fluid circulates through the system, it also acts as a lubricant, reducing friction and wear between the various moving parts. This helps prevent excessive heat generation, reduces component wear, and extends the lifespan of the system.
Common types of hydraulic fluids include mineral oil-based fluids, water-based fluids, and synthetic fluids. Selecting the appropriate hydraulic fluid is dependent on several factors, including the operating temperature range, system pressure levels, environmental considerations, and compatibility with the materials used in the system.
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