How to choose the perfect meat mincer for your butchery? ...

 

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In the meat industry, choosing the right meat grinder is crucial to ensure product quality and business efficiency. A good grinder not only saves time and effort, but also improves the texture and flavour of the meat, which can make a big difference to customer satisfaction and butchery profitability. In this comprehensive guide, we&#;ll explore the most important factors to consider when selecting the ideal meat mincer for your business, and help you make an informed and informed decision.

 

 

Factors to Consider When Choosing a Meat Grinder

 

1. Production Capacity

The production capacity of a meat grinder is one of the most critical factors to consider. This capacity is measured in kilograms per hour (kg/h) and should be tailored to the specific needs of your business. Here is a rough guide to production capacities according to the type of establishment:

 

Small Butcheries:

For these businesses, a mincer with a maximum capacity of 250 to 300 kg/h is generally sufficient. This allows meat to be processed efficiently without the need for a large industrial machine. Our models for this range would be within the range of the Mincers Model P 22/82.

 

Delicatessens, Supermarkets and Medium-Sized Butchers:

These require a higher capacity to meet a wider demand, so a grinder with a maximum capacity of 300 to 500 kg/h would be suitable. This range allows continuous production without interruption, ideal for businesses with a constant flow of customers. Our models for this range would be Model P 32/98 or TM-32/98 grinders and PR 32/98 refrigerated grinders.

 

Medium-scale meat industry:

For medium-scale production, the grinders should have a higher maximum capacity of 750 to kg/h. This type of machine is designed for industrial operations that require large volumes of meat to be processed efficiently and quickly. Our models for this range would be the Model TM Mincers and Model TMP Mincers.

 

 

2. Engine Power

Engine power is critical to ensure efficient and fast processing of meat. More powerful motors are capable of handling larger and tougher cuts of meat without risk of overheating or damage to the machine.

• Low power motors (up to 1 HP): Suitable for sporadic use and low volumes.
• Medium power motors (2-3 HP): Ideal for medium-sized butchers and delicatessens.
• High power motors (more than 3 HP): Necessary for industrial production and high volumes.

 

 

3. Ease of cleaning

Hygiene is paramount in food handling. A meat mincer that is easy to disassemble and clean not only ensures food safety, but also reduces downtime and improves operational efficiency.

• Detachable components: Look for mincers with parts that can be easily disassembled and cleaned.
• Quality materials: Opt for stainless steel machines to prevent corrosion and facilitate cleaning.
• Access to internal parts: Make sure that all areas that come into contact with meat are accessible for thorough cleaning.

4. Size and Space Available

Consider the physical space of your butcher shop or processing plant. Meat mincers range in size from compact models for small spaces to large industrial machines for larger facilities. The dimensions of our machines are available in the catalogue for each model.

• Small spaces: Compact and portable models such as the P-22/32P82/98
• Large spaces: Large, stationary machines with high production capacity such as the TMTMP models

 

5. Type of meat and desired texture

The cutting system to be installed in a mincer depends on the type of end product to be obtained. A hamburger requires less fine grinding than a sausage, and for this purpose plates with holes of different diameters and two different cutting systems can be used:

 

Enterprise simple cut system:

Easy to use and assemble, this system consists of a single plate and blade to cut the meat. By using plates with different diameters, and passing the meat once or several times, different textures are obtained. This system is available in models P-22, P-32, TM-32, TMP-32 and TMP-42.

 

 

Unger double cut system:

A more developed cutting system than the Enterprise, there are three cutting system options: Unger single cut, and the more popular Unger 3 (double cut) and Unger 5 (triple cut). This system has several plates and blades that cut the meat several times in a single pass, achieving a finer textured end product immediately. The models with the Unger system are renamed P-82, P-98, TM-98, TMP-98, TM-114, TMP-114 and TMP-130. The models 82, 98 and 130 are equivalent in size to the Enterprise models 22, 32 and 42.

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However, with the Unger system there is an additional size, 114, which uses 114mm plates that do not exist in the Enterprise system. The larger grinder models with the Unger 5 system can more easily process meats at lower temperatures, and can optionally be fitted with sinew and tendon separation systems.

 

All Braher grinders are supplied with stainless steel blades and plates of the highest quality for hygiene, durability and performance.

 

 

6. Additional Features

Modern grinders can come equipped with a variety of additional features that can enhance their functionality and ease of use:

• Safety systems: Such as safety switches and mouth guards.
• Reversing function: To facilitate the removal of blockages.
• Additional accessories: Different sized plates or systems to separate tendons and nerves.

 

 

Comparison of Models by Type of Business

 

Models for Small Butcheries

 

• Picadora Compacta Modelo P22
  • Capacity: 250/300 kg/h
  • Power: 0.5 HP
  • Advantages: Compact size, easy to clean, affordable price.

 

• Picadora de Mesa Modelo P82
  • Capacity: 250/300 kg/h
  • Power: 0.5 HP
  • Advantages: Ideal for moderate volumes

 

 

MedianasModels for Medium-Sized Delicatessens

 

• Picadora Profesional Modelo TM32
  • Capacity: 750 kg/h
  • Power: 3 HP
  • Advantages: High production capacity, various texture adjustment options.

 

• Picadora Refrigerada Modelo PR
  • Capacity: 400/500 kg/h
  • Power: 3 HP
  • Advantages: It is equipped with a cooling system with electronic thermostat.

 

 

Models for the Meat Industry

 

• Picadora Industrial Modelo TM-114
  • Capacity: kg/h
  • Power: 5.5 HP
  • Advantages: Maximum efficiency, suitable for large scale production.

 

• Picadora de Alta Capacidad Modelo TMP-130
  • Capacity: kg/h
  • Power: 7.5 HP
  • Advantages: Designed for continuous operation, easy to maintain.

 

 

Industrial food grinders for the food processing industry &#; there&#;s a lot of confusion around these unique pieces of equipment. Specifically, many people don&#;t understand what they are and what they&#;re not, and how to tell whether using one would benefit an organization. This is especially true for organizations that have since relied on batch equipment and aren&#;t sure when they should make the switch to industrial machinery.  With that in mind, we&#;re going to spend this blog talking about what commercial food grinders are and what they&#;re not, and how to decide when you need to purchase one. 

What an Industrial Grinder is Not

An industrial food grinder is not a piece of equipment used for short-batch processes that are manually intensive. You would not find one in the home kitchen, for example. These are large, industrial-grade pieces of machinery that deliver output and uniformity.  As a general rule, these grinders tend to exist in highly automated and controlled processes. They&#;re popular in settings where companies are trying to create uniform products in uniform batches. This makes them perfect for commercial food production, for example. They&#;re also a popular go-to in the world of continuous processing, where they stand to enhance productivity.  While not everyone needs an industrial grinder, most operations reach a point where their old batch-style machines can&#;t keep up, so they decide to introduce some more powerful equipment. 

When to Invest in an Industrial Grinder for Your Operation

How do you know when it&#;s time to purchase an industrial grinder? How can you tell when this equipment would benefit your organization? Here are a few signs it&#;s time to make the change:

• You&#;re running multiple commercial pieces of equipment. If you want to consolidate your size reduction operation, adding a single commercial food grinder can be a great option. In many cases, this industrial system does the job of several pieces of equipment in one. By improving the versatility of your operation, you stand to save time, money, and effort.
• You&#;re wearing out your commercial equipment and have begun buying more batch-style equipment. Batch-style food processing equipment is an excellent option, up to a point. Eventually, however, most commercial food production operations start to outgrow their batch equipment. When you realize you&#;ve started adding additional equipment to meet production requirements, it&#;s a great time to add an industrial grinder. Adding industrial equipment, rather than duplicating your existing batch equipment, will help level up your output, while also mitigating issues like a lack of uniformity.
• Your rate is too slow. If you need to go from hundreds of pounds of production an hour to thousands of pounds of production an hour, it&#;s time to invest in an industrial food grinder. Not only will this machine increase your output, but it will result in a higher-quality product that can also increase your sales.
• You need more sanitary equipment. Sanitation is an ongoing concern in the food processing industry. If you need more sanitary food production equipment, an industrial grinder is a great option. Designed not only for efficiency but also for sanitation and ease of use, these pieces of equipment make compliance easy.
• You need a higher quality product. Industrial grinders can enhance the quality of your product and generate more sales for your company. This, in turn, builds your bottom line and makes it easier to grow your operation accordingly. 

Choosing the Right Industrial Grinder for Your Needs

If you&#;re going to invest in an industrial grinder, quality is essential. After all, the point of an industrial mill is to streamline and simplify your operations. You don&#;t want a piece of machinery that&#;s going to break down or require lots of expensive upkeep.  Additionally, the size and variety of grinder you choose will depend on the ingredients your operation processes, and what you want to achieve in terms of output. While many people believe bigger is better, a too-large grinder will be just as problematic as one that&#;s too small for your operation to use effectively.  As such, it&#;s smart to work with a company that has a reputation for producing high-quality commercial grinders and industrial food processing equipment. That&#;s where Corenco comes in. Since every company&#;s food production equipment needs are different, our customized service is here to help you find the option that works best for you. Contact us today to learn more about our equipment, or to speak with a skilled tech who can help you find the perfect piece of equipment for you.      

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