KETCHAN Induction - The Leading Induction Heating ...

08 Jul.,2024

 

KETCHAN Induction - The Leading Induction Heating ...

  How exactly does induction heating work? Induction heating machine is mainly using the magnetic field principle to heat the workpiece, the induction heating system is mainly an induction coil, power supply and metal parts that need to be heated.
   Induction heating power is converted from AC power to higher frequency AC power, which is transmitted to the induction coil to generate electromagnetic fields in the coil.

Are you interested in learning more about china induction heating for tube and pipe factory? Contact us today to secure an expert consultation!

  Because the metal workpiece that needs to be heated is also a conductor, the coils create loops of magnetic lines that pass directly through the metal workpiece placed in the coil, form a closed current loop,and metal has less resistance,also with a higher current.When these high-current magnetic induction heating lines pass through the metal workpiece, this makes the electrons inside the metal very active, bumping into each other and rubbing against each other to generate heat, which makes the metal itself very hot.

3 Phase Induction Heater Heating Machine for Steel Pipe ...

3 Phase Induction Heating Machine  For Steel Pipe Annealing



Induction Heater Main Feature:

Our Induction Heater adopts the IGBT inverter circuit in parallel connection,which has high load adaptability.
It have such as high power,fast heating speed,high efficiency and easy operation.




Industrial Induction Heater Application:
  
A. Heating (hot forging, hot fitting and smelting):

1 Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.

2. Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.

3. Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.



B. Heat Treatment (surface quench):

It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:  

1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).

2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

3. Various electric tools, such as gear and axes.

4. Quench for machine tools, such as lathe deck and guide rail.

5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.

6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

C. Welding (braze welding, silver soldering and brazing)

It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material or different materials.

1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit. 2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.

3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.

4. Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.


D. Annealing (tempering and modulation):

1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.

2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.

Induction Heater Parameter:


 

Model

GYM-40AB   (Three phase)

work power

340V-430V

Maximum input current 

 65A

Output power 

40kw

fluctuating frequency

1-10KHZ

output current

400-A

For more information, please visit custom induction furnace capacitor company.

the flow rate of cooling water

0.08-0.16Mpa 9L/Min

water temperature protection point

50C

product size

main :620x250x530 mm

transformer :  560x295x470 mm

net weight

main :34.5kgs

transformer : 42.5kgs

Delivery Time: within 5 days.
Shipping term: by sea,by air,by express.


Extra accessories accept choose, 

 

1>Chiller


2>Customer design Coil

 
3>Infrared Thermometer
4>Back-up Electronic Boards
5>Forging Furnace,Melting Furnace,Hardening Fixture

If you want to learn more, please visit our website custom induction furnace capacitor factory.



Work Principle


Application: