Log briquette maker

29 Apr.,2024

 

Log briquette maker

Log Briquette Maker

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Log briquette maker or stamping briquette machine is a kind of machine using the piston briquette theory to make the briquette.

High Pressure

The stamping energy comes from the big eccentric wheels which are connected with the motor by belt. In this running process, lots of energy stores and brings the pinch to stamp. The piston will push for 272 times every minute, makes an impact force up to 300 tons, which helps to make a high density biomass briquette, final biomass briquette density around 1-1.4 g/cm³. Compared, the density of the sawdust only have a density around 0.1 g/cm³.

More Than A Briquette Machine

The log briquette maker can produce briquette size between 6-80 mm, it does jobs not only a briquette machine does, also makes good pellet! Beside this, there are many advantages for you to choose a log briquette maker rather than a pellet machine, see the following:

A Comparison with pellet machine

log briquette maker Pellet Machine Principle Ramjet Extrusion Power consumption per ton ≤40 kW 80-120 kW Continuous working time 7*24 hours Need to break each 3-4 days Mold cost per ton ≤ USD 2.5 USD 3.5 – USD 4.8 Mold change time cost 10 Minutes 1 hour Add oil Every month Every 2 hours Briquette/Pellet size 6-80 mm 6-12 mm Failure rate Low Need to be repaired each 5 days Overload Seldom Always Overload Solution Machine reverse Take 2-3 hours on repairing

The briquette length also can be adjusted which can even to one meter long!

Flexible die system

Flexible die system can rapidly transform your briquette size, allowing for easy changeover for small pellets or big briquettes, reduced stock holding. Further increasing the efficiency and productivity of your manufacturing operations.

Ten reasons why you should choose our log briquette maker

1. Can smoothly run for 7000 tons capacity without any fault;
2. The mold is made of special alloy steel, small and light, can keep using for 300-400 tons capacity;
3. With converter technique, feed speed adjustable, minimize the energy cost;
4. High-precision bearing bush, increase the smoothness of turning and impact resistance for the main shaft, highly extend the bearing working time;
5. Force oiling system for the piston and shaft, keep the machine running smoothly and extend these parts working time;
6. A variety of material adaptability, almost all the biomass materials can be briquette;
7. Three levels pre-press helps to make high quality briquette;
8. Can produce briquette from 8-85 mm only by changing the mold in an easy way;
9. Continuous work, Low energy consumption as well as low maintenance rate;
10. Simple and easy on operation.

Raw Materials

All the biomass and bio-waste.

Example: Crop stalks (including cornstalks cotton stalks ), grain shell, Rice husk, peanut shell and stalks, cotton stalks, sawdust, branch, bark, bean straw, bamboo powder, furfural residue(could be mixed used), wood scraps, forest harvesting slash, household refuse, scraps produced by paper making factory, living garbage, etc.

Material requirement

  • Size: less than 30 mm.
    This will make a low cost on the crusher as well as the energy cost of the crushing process.
  • Moisture: between 10-18%
    As the optimum moisture content for briquette purposes varies with the raw material,  from our experience the recommended moisture is from min. 10% to max. 18%. The ideal moisture content for most of the woods based material is 10-12%.
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Want to find the briquette effect of your material? Contact us today for a

Briquette Show

sawdust

sawdust

sawdust

sawdust

wood shaving

wood shaving

bark

bark

peanut shell

peanut shell

corn stalk

corn stalk

paper mill waste

paper mill waste

several biomass mixes

several biomass mixes

Binders? No!

Log briquette maker follows a stamping process that biomass is compressed under high pressure and high temperature. The briquette machine uses a large piston structure to make the biomass into briquettes that are of uniform composition. The self bonding of biomass to form a briquette involves the thermo-plastic flow of the biomass. The lignin content that occurs naturally in biomass is liberated under high pressure (up to 300 tons) and temperature (around 150-200C). Lignin serves as the glue in the briquetting process, thus binding, compressing the biomass to form into high density briquettes. During this process, no binder need to be used. And the output briquette is a type of clean and green fuel that is ideal for use in furnaces, boilers and open fires.

Log Briquette Plant

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Crush ⇒ Drying⇒ Briquette

Crush: Though the log briquette maker has a rough material requirement on size, if your material is too big, it also needs to be crushed before briquetting, and remember, small raw material will help you to make high quality briquette;

Drying: A rotary dryer will be needed if the moisture of your raw material is too high;

Briquette: Choose the right log briquette maker model for your capacity, and one more thing you should know is the model YKSB-2 has twice the capacity as model YKSB-1, but only take 1.3 times electric cost!

Parameter

MTSB-1 MTSB-2 Capacity (t/h) 1-1.3 2-2.6 Main Engine Power (kw) 45 75 Total Power (kw) 64.05 98.8 Power Consumption (kw/h) 50 65  Space Requirement (m²) 16 18 Weight (t) 6.8 8.8 Size (mm) 3500*1950*2000 3500*2600*2000

Note: making pellet will cost less electric than making briquette.


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Why Stamping Briquette Press Machine?

Making Sawdust into Pellet Briquettes with Stamping Briquette Press Machine

The stamping briquette press machine

produced by our factory is also called as functional biomass briquette pressing machine or punching briquetting machine. It is designed to produce the biomass materials like wood, sawdust, chips, branches, straws and fruit shells into pellets or briquette whose diameter in 8-70mm.

produced by our factory is also called as functional biomass briquette pressing machine or punching briquetting machine. It is designed to produce the biomass materials like wood, sawdust, chips, branches, straws and fruit shells into pellets or briquette whose diameter in 8-70mm.The final fuel is produced with solid briquette and moderate density (0.8-1.2), thus easy to store and transport, also help to promote internal anaerobic reaction of fuel rod, increasing the material heat value to 3500-5000 Kcal.

Punching Briquette Press Machine Shipping Site


Why Stamping Briquette Press Machine?

  • The punching briquette press machine has a high adaptation of raw materials. There exists some raw materials which is not easy to process by pellet machine, but the briquette pressing machine can do that. Such as, kinds of agro materials like straws, cotton stalk, corn straws, millet straw, rice husk, peanut shells etc; wood fiber like bagasse, brewed pomace, pulp puree, pasture, bark, bamboo shavings, sawdust, leather scraps, olive residue, furfural residue etc.
  • The final product has a large selecting range. This biomass briquette press machine can be used for producing multiple briquettes with different specification, to realize that pellet and briquette can be produced by this machine. Both of pellet in 8mm diameter and 70mm diameter briquette are easily produced by this stamping briquette machine. What you need to do is only to change the necessary pelleting die.
  • The main motor is designed according to the principle of automobile engine. With the reciprocating stamping water cooling cycle covering the machine, it is able to work for 24 hours 7 days.
  • Low consumption, high capacity, low trouble ratio, simple operation.
  • Providing the environmental parameter value for the area where has high requirement for environmental protection, to make sure the normal equipment operation.

Environmental Protection Parameter

Item Parameter Briquette density 1.1-1.3g/cm3 Combustion value 3700-5000Kcal Sulfur dioxide emissions 0.38%, lower than the national standard; Carbon dioxide emissions 0.22%, further lower than the national standard. Ash content 3.6%, can be recycled to do agricultural potash fertilizer, to achieve the green recycling of government requirements.
  • Final product is widely used as environmentally friendly fuel, fireplace fuel, boiler fuel, heating, biomass power plant fuel etc.

Stamping Briquette Pressing Machine Technical Parameter

Item Parameter Main motor power 45kw total power 61.1kw briquetting hole parameter
(die specification) 8mm、10mm、22mm、65mm、70mm、75mm (the pelleting die can be chosen according to the demand) Actual electricity consumption
(per ton) about 40 degrees (producing pellet costs less than 37 degrees, producing briquette costs less than 32 degrees) Weight 7000kg Specification(mm) 4000*3800*2500 Briquetting ratio ≥90% Moisture content of final product 10%-15% Briquette size Length ≥15mm
Diameter ranging 8mm - 75mm Production efficiency 10-22mm: 1.0-1.2t/h;
65-75mm:1.2-1.5t/h Product density 1.1-1.3g/cm3 Cooling tank capacity ≥2 m3

Are you interested in learning more about Furfural Residue Briquette Machine? Contact us today to secure an expert consultation!