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Blending is crucial for the big organizations that are in the manufacturing of medicines, food, and agricultural products. Various blending equipment is available in the market that can help. V mixer and ribbon blenders are on top. These machines make the blending of materials quite efficient.
However, most companies get confused about selecting the right machine for their use. It could be possible that one machine is not suitable for two different tasks in the firm. Therefore, it is vital to think carefully before buying a blending machine.
Undoubtedly, both V blenders and ribbon mixers work excellently. So, let's know more about them and see the key things that make them different from one another.
V blender is a mixing equipment that perfectly handles dry mixing in an orderly manner. It can be used to combine different dry powder and granular ingredients in the culinary, chemical, and pharmaceutical sectors.
The mixer has the qualities of a straightforward structure, easy use, and an attractive look. Stainless steel, which complies with CGMP, is used for the portions that come into touch with the materials.
The working principle of the V blender is simple and effective. A motor and speed reducer are installed on the right side of the equipment. The motor of this machine is responsible for driving the speed reducer with the help of a belt.
The reducer tends to drive the mixing cylinder in the V shape. It will work via a coupling process. Therefore, the powder content available in the V-shaped cylinder gets mixed. During the mix, the motion that is being followed in the machine is back and forth. The motion is in all directions in the cylinder.
The V-Blender, the double cone, and the slant cone are the three most common designs for tumble blenders. The powder in a rotating jar in a tumble blender cascades due to the influence of gravity. One of the most popular tumbling blenders is the V-Blender, usually referred to as a twin-shell blender.
Many other family members have closely followed this blender's blending performance. They enable quick and effective blending at the same time. As for the v blender parts, the two hollow cylindrical shells linked at an angle of between 75° and 90° make up the V-Blender. Trunnions support the blender container to enable it to tumble.
What is a ribbon mixer? A ribbon mixer is a light-duty blender mostly used for pre-processed powder ingredients. The content is simple to mix, such as dry granules and pre-sieved powders. It is a SOLID/SOLID mixer that is mostly used for mixing.
The ribbon mixer is the most adaptable and popular kind of powder blending machine on the market. They can be employed for applications that involve coating a dry particle with a liquid ingredient. Besides, particle absorption of any liquid addition. However, they are frequently used for mixing solids on solids.
How does a ribbon blender work? Powder blenders with two pieces fixed on a central shaft are known as Ribbon Mixers. Inner and outer helical ribbons intended to move material inward and outward frequently make up the mixing medium.
The internal ribbons push the product back to the sides of the mixer as the external helical ribbons pull it in from the sides. A convective mixing pattern is produced by the ingredients being folded back and forth in the motion of blending.
Below are the pictures of the ribbon blender construction:
V blender can mix the powder effectively. In the pharmaceutical industry, there are many compositions that are in the powdered form. Proper mixing of the content is essential before adding the capsules. So, mixing the powdered material is extremely important. V mixer is capable of blending the powders in the right manner.
Ribbon blenders or mixers are also the right tools for mixing the powders. At the same time, they are also the perfect equipment to blend the liquid with the powder. It doesn't make lumps while mixing the liquid and powder together. Thus, it is a tool that is a great choice for blending the materials effectively. Liquid and powder mixing is not the benefit of V blenders.
V blender is a vertical type in shape. Its structure is perfect for mixing.
Unlike V blenders, ribbon blenders are a horizontal shape. They offer effective mixing with the help of their shape and design.
V blender has an excellent shape which helps in the complete charging and discharging of the materials. So, it offers 100% discharge of the content compared to other blender types.
The ribbon blender does not offer complete discharge of the mixture. A little material will remain in the bottom of the mixer while you use it.
V blender is the type of blender type that can cause segregation. It might cause an issue with the proper mixing of the components in the blender.
The ribbon blender offers better mixing as it avoids segregation. So, if you want the blending results without any separation of the content, pick this blender.
A V blender is a machine that needs more space for installation. As the device is bigger, you will need more area to install it.
However, a ribbon blender is smaller than a V blender. So, the space it will require for the installation will be lesser.
iPharMachine offers a V Mixer called V50. The device is perfect to use for the mixing of different dry and granular materials. It is basically the best fit for industries like chemical, pharmaceutical, and food. Mainly, the parts that are in contact with the material inside are made of stainless steel according to CGMP regulations.
Want more information on powder mixer grinder? Feel free to contact us.
The ribbon blender from iPharMachine consists of five high-performance format mixing machines. These are for blending powders or pastes into a homogeneous end product. Usually, the capacity ranges from 100 L to L. Motion of the thin mixing blade of the equipment is controlled effectively without any dead spots.
Model: WLDH-100
Total Volume: 100 L
Load Coefficient: 0.4-0.8
Power: 3KW
Weight: 330 kg
Model: WLDH-300
Total Volume: 300L
Load Coefficient: 0.4-0.8
Power: 4KW
Weight: 720 kg
Model: WLDH-500
Total Volume: 500L
Load Coefficient: 0.4-0.8
Power: 7.5 KW
Weight: 980 kg
There are also more models of ribbon mixers available from iPharMachine.
Ultimately, the choice to pick the perfect tool for your needs is totally up to you. Both the V blender and Ribbon blender have their pros and cons. Besides, for some tasks, one is suitable, and for others, another machine is the right choice. All the above information will help you pick the right one.
If you want the best quality machine, you can visit the range of iPharMachine. We are focused on providing special equipment for pharmaceutical companies, including the dry & wet powder mixer that can fulfill your needs.
Are you in the market for a new Grinder Mixer but cannot decide which is best for you? Our Hammer Mill and Roller Mill Grinder Mixers have different features so you can find what works best for you.
The Hammer Mill Grinder Mixer is perfect for farmers who are versatile. By simply changing the screen, you can easily create different grain sizes for different kinds of livestock. The Hammer Mill Grinders are perfect for the farmer who needs a high capacity of feed. Operating from high power, it creates a more consistent grind for improved feed rations. All farmers know time is of the essence, our Hammer Mill options can produce:
Refer to the chart below to see how which screen sizes create feed capacities.
Pictured above is the Hammer Mill Grinder Mixer.
In contrast, the Roller Mill Grinder Mixer operates at a much slower speed than the Hammer Mill Grinder Mixer. This type of grinder produces a more consistent particle size with increased bulk. The variable parameters of the Roller Mill are feed rate, quality of feed, and power to the Roller Mill and roll spacing. The fixed parameters of the Roller Mill are roll corrugations (number per inch and profile), differential roll speeds and roll scrapers. This chart shows how much feed per hour you can expect to produce using the lower horsepower of the Roller Mill options.
Art&#;s Way offers both flat tooth grooves and sharp tooth grooves in the 5, 7, or 10 grooves per inch configurations. Flat tooth designs wear better than sharp tooth designs and creates less dust during processing. Sharp tooth designs offer higher capacity ratings than flat tooth designs. The trade-off between flat and sharp tooth designs is quality verses capacity. Flat tooth designs are mainly used for cracking, crimping or flaking grain. Sharp tooth designs are used primarily for grinding powder purposes. The picture below illustrates how different grooves work best for different feed inputs.
This photo illustrates a Roller Mill Grinder Mixer with a flat tooth design.
The above photo shows Roller Mill Grinder Mixer featuring a sharp tooth design. The chart below describes which tooth design works best with each type of feed.
While the Roller Mill and Hammer Mill Grinder Mixer options are there to help you feed your livestock, they both come with different features to help you find what works best for your farming operation. Contact our Customer Service Center today at 712-208- if you have any further questions!
For more double cone mixer and disadvantagesinformation, please contact us. We will provide professional answers.